BAE Systems is seeking a Lean Six Sigma Green Belt Continuous Improvement Engineer to support our work as a prime contractor on a high-profile U.S. Navy weapon system. A strategic mindset, a passion for continuous improvement, technical agility, and the ability to collaborate effectively across diverse program areas are important traits we expect the successful candidate to possess and demonstrate.
This position is responsible for driving operational excellence among various program areas to execute Process Improvement and Kaizen-type events in a non-manufacturing environment. The candidate will analyze complex workflows and documentation to eliminate waste-reducing process steps and optimizing efficiency-while identifying opportunities to integrate AI and other digital tools to automate manual tasks and allow team members to focus on high-value work. Additionally, the candidate will take a proactive approach in analyzing how updates to various external documentation impacts internal documentation and processes to ensure seamless alignment and compliance. Candidate will also be required to support other Quality Department operations as needed. A limited amount of travel to off-site locations could be required.
About BAE Systems and the U.S. Navy's Strategic Systems Programs (SSP)
Our organization has supported the U.S. Navy's Strategic Systems Programs (SSP) continually since the program's inception in the 1950s. SSP developed the first sea-based, underwater-launched Strategic Weapon System (SWS), a defense system that is truly critical to our national security. For more than six decades, SSP has maintained and upgraded this weapon system and we have been there every step of the way. The sea-based SWS is the ultimate stealthy weapon system and is the first leg of the U.S. nuclear triad. With over 70% of our nation's nuclear arsenal its importance to maintaining world peace cannot be overstated. The development of Columbia, the most advanced nuclear-powered, nuclear-armed submarine ever designed, as well the next D5LE2 weapon system is under way and will begin to be rolled out over the next decade. The Navy projects this system to be operational through 2084, meaning the program will have a total life span of more than 120 years. This is a unique program and BAE Systems employees on this program understand they are part of an important legacy.
Required Education, Experience, & Skills
- Bachelor's degree and 6+ years of professional work experience in process improvement, operational excellence, or a related field in a systems integration and/or program management work environment (Non-manufacturing environment).
- Certified Lean Six Sigma Green Belt.
- Proven experience facilitating Kaizen-like events and utilizing transactional Lean methodologies to streamline workflows and reduce waste in "invisible" processes.
- Experience executing Current State Mapping and Root Cause Analysis against existing, locally-maintained process guidance to improve the performance of Standard Work.
- Experience supporting high visibility/high impact process improvement projects on-time with critical stakeholder buy-in and engagement.
- Experience working in or for an ISO 9001-certified organization, or familiarity with ISO 9001 Quality Management System concepts.
- Proficiency as an agent of change and help to foster a culture of continuous improvement within the organization.
- Strong interpersonal and influencing skills to interact with diverse work teams across multiple program areas.
- Proficiency in Microsoft Office tools and process mapping software.
Preferred Education, Experience, & Skills
- Certified Lean Six Sigma Black Belt or desire to pursue further certifications.
- Experience as an Effective and Impactful Kaizen Facilitator
- Experience identifying and integrating AI tools or automation software to optimize business processes.
- Experience working within a defense prime contractor environment, specifically supporting U.S. Navy weapon systems.
- Detailed knowledge of the SSP T9001 Quality Management System framework.
- Familiarity with how external documentation impacts internal documentation and processes to ensure seamless alignment and compliance.
Pay Information
Full-Time Salary Range: $101398 - $172377
Please note: This range is based on our market pay structures. However, individual salaries are determined by a variety of factors including, but not limited to: business considerations, local market conditions, and internal equity, as well as candidate qualifications, such as skills, education, and experience.
Employee Benefits: At BAE Systems, we support our employees in all aspects of their life, including their health and financial well-being. Regular employees scheduled to work 20+ hours per week are offered: health, dental, and vision insurance; health savings accounts; a 401(k) savings plan; disability coverage; and life and accident insurance. We also have an employee assistance program, a legal plan, and other perks including discounts on things like home, auto, and pet insurance. Our leave programs include paid time off, paid holidays, as well as other types of leave, including paid parental, military, bereavement, and any applicable federal and state sick leave. Employees may participate in the company recognition program to receive monetary or non-monetary recognition awards. Other incentives may be available based on position level and/or job specifics.
About BAE Systems Intelligence & Security
BAE Systems, Inc. is a defense, aerospace, and security company headquartered in Falls Church, Virginia, with more than 40,000 employees worldwide. We serve, supply, and protect those who protect us. As one of the most geographically diverse international defense companies, we deliver a full range of products and services spanning air, land, maritime, space, and cyber, including advanced electronics, intelligence solutions, and dedicated customer support.
Our culture is performance-driven and values-led, built on curiosity, creativity, and collaboration. Purpose isn't a tagline here. It's what drives us. We're developing breakthrough technologies that defend national security and make a lasting impact on our communities and our planet. When you join BAE Systems, you're not just building a career. You're contributing to a mission that truly matters.
This position will be posted for at least 5 calendar days. The posting will remain active until the position is filled, or a qualified pool of candidates is identified.
Skills Required
- Bachelor's degree and 6+ years of professional experience in process improvement, operational excellence, or a related field within a systems integration or program management environment
- Certified Lean Six Sigma Green Belt
- Experience facilitating Kaizen-like events and using transactional Lean methodologies to streamline workflows and reduce waste
- Experience executing Current State Mapping and Root Cause Analysis against process guidance to improve Standard Work performance
- Experience supporting high-visibility, high-impact process improvement projects with stakeholder buy-in and engagement
- Experience working in or for an ISO 9001-certified organization, or familiarity with ISO 9001 Quality Management System concepts
- Proficiency as an agent of change and ability to foster a culture of continuous improvement
- Strong interpersonal and influencing skills across diverse work teams and program areas
- Proficiency with Microsoft Office tools and process mapping software
- Certified Lean Six Sigma Black Belt or willingness to pursue further certifications
- Experience as an effective and impactful Kaizen facilitator
- Experience identifying and integrating AI tools or automation software to optimize business processes
- Experience in a defense prime contractor environment supporting U.S. Navy weapon systems
- Detailed knowledge of the SSP T9001 Quality Management System framework
- Familiarity with how external documentation affects internal documentation and processes
BAE Systems, Inc. Compensation & Benefits Highlights
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Healthcare Strength — Medical, dental, and vision coverage is presented as comprehensive, paired with an EAP, fertility and transgender care options, and HSA‑compatible plans that can include employer contributions with coverage starting on day one in some cases. These resources are reinforced by wellness tools and immediate eligibility noted on official benefits materials.
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Retirement Support — A 401(k) savings plan is broadly available, with employer matching and other contributions that vary by business unit, and some U.S. employee groups retain pension arrangements. Company‑paid basic life insurance equal to 2x base salary (up to $1M) further strengthens financial security.
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Parental & Family Support — Paid parental leave (e.g., 160 hours for full‑time employees) sits alongside adoption and surrogacy reimbursement and Bright Horizons backup child and elder care. These benefits help reduce care gaps and complement PTO and applicable state programs.
BAE Systems, Inc. Insights
What We Do
Improving the future and protecting lives is an ambitious mission, but it’s what we do. As a leading aerospace, defense, and security company, we work together to deliver a full range of products and services for air, land, space, and naval forces, as well as advanced electronics, security, information technology solutions and customer support services. How we work is rooted in purpose – a purpose to protect those who protect us, to unite our community of colleagues and customers, and to drive forward the growth and development of our exceptional team members. It's where purpose connects.
Why Work With Us
We believe your career should be filled with innovation and discovery. And that's exactly what you'll find at BAE Systems. As you work to develop the latest technology and defend national security, you will continually hone your skills and expand knowledge. On a sharp and collaborative team, you will be challenged – and supported – at every turn.
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Hybrid Workspace
Employees engage in a combination of remote and on-site work.
As the work place continues to evolve, so do we. Remote and hybrid opportunities are available at BAE Systems depending on the nature of the role. Check your job requisition to learn more.








