CI Project Manager

Posted 2 Days Ago
Be an Early Applicant
2 Locations
In-Office
Mid level
Industrial • Manufacturing
The Role
Lead and manage continuous improvement initiatives across manufacturing and office sites using Lean Six Sigma methodologies. Scope, execute, and sustain Kaizen events, track CI savings, apply statistical analysis, train staff on Lean tools, update standards, and partner with leaders to deploy best practices and drive process efficiency.
Summary Generated by Built In
Job Summary & Responsibilities

The Carlisle Operating System (COS) is the continuous improvement (CI) effort at Carlisle Construction Materials. The CI Project Manager is the primary CI resource for continuous improvement. This individual will work closely with business leaders, plant management and local CI resources to assist with all aspects of their continuous improvement journey. The CI Project Manager will apply technical expertise and Lean Six Sigma knowledge and concepts to identify, scope, and manage projects and activities that will improve process control and overall efficiency. The position requires the ability to build strong working relationships and communicate effectively with plant personnel and management to effectively identify and execute the activities. Strong analytical and problem-solving skills are also required.

 

Employees in this position will typically work 8 hours a day, Monday through Friday, although hours may be adjusted based on customer and business requirements. Travel is expected to be around 20%-40%, depending on business needs.

 

Duties and Responsibilities:
  • Work with the CI team to further drive the overall CI journey (including the CI Framework and PD maturity progression) to establish a culture of continuous improvement throughout CCM.
  • Ensure that functional goals are being met by cascading them effectively, participating in strategic goal deployment, and prioritizing. Define key initiatives and ensure the appropriate number and type of events are taking place to support these objectives.
  • Track and report project savings, including CI savings, while managing the pipeline and ensuring accurate tracking and reporting of all related metrics.
  • Apply knowledge to the manufacturing or business processes to identify improvement opportunities.
  • Perform root cause analysis to reduce process
  • Utilize statistical analysis and software tools to evaluate manufacturing
  • Coordinate and manage numerous teams and projects to execute and sustain improvement projects, specifically read-across improvements to all locations in partnership with functional groups.
  • Update divisional standards and improve support and training on the standards.
  • Identify and correct weak spots relative to sustainment and continuous improvement.
  • Partner with leadership to align CI with business needs. Identify and communicate best practices throughout the organization.
  • Lead, scope, and participate in shop floor and business process Kaizen events, while coaching and training CCM employees on Lean tools for process improvement.
  • Work with manufacturing locations and office teams to increase the value realized from initiatives such as MDI, 5S, TPM, VSM, Process Mapping, SQDC, Standard Work and the CI Framework.
  • Other duties as assigned

 

 

Required Knowledge/Skills/Abilities:
  • Proficient understanding of fundamental Lean tools including, but not limited to, Value Stream Mapping, Value Flow, 5S, Mistake Proofing, TPM, MDI, Root Cause Analysis, etc.
  • Understanding of manufacturing processes, business systems functions and how they inter-relate, and customer expectations.
  • Strong verbal and written communication skills, presentation skills, problem solving and analytical skills, conflict resolution, listening skills, coaching and facilitating skills.
  • Effective project and time management
  • Working knowledge of various software systems including Microsoft Office, SAP, Minitab, Wonderware, etc.
  • Ability to identify, scope, and execute numerous improvement projects
  • Capacity to communicate complex theories in simple terms to all levels of the
  • Effectively able to articulate technical details in written
  • Ability to distinguish between value-added and non-value-added activities.
  • Base understanding of Six Sigma tools and approach including, but not limited to, DMAIC, Measurement System Analysis, Statistical Process Control (SPC), Process Capability, Experimental Design (DOE), etc.

 

Education and Experience:
  • Required:
    • Associate’s degree in Operations, Purchasing, Business, Finance, Engineering or related field and 4+ years of experience in a lean Six Sigma enterprise
    • Equivalency: Bachelor’s degree in Operations, Purchasing, Business, Finance, Engineering or related field and 2+ years of experience in a lean Six Sigma enterprise
  • Preferred:
    • Bachelor’s degree in engineering (preferably in Industrial or Mechanical)
    • Masters degree or MBA
    • Lean Champion Certification and Six Sigma Green/Black Belt

 

Working Conditions:
  • Individual will operate primarily in an office setting or manufacturing setting (depending on location)
    • Work in manufacturing plants will occur, where there could be exposure to dirt, dust, and hotter/colder temperatures than office settings.  
  • Ability to high-speed internet connection to facilitate video calls, systems management, and other project related activities.  

 

Physical Requirements:

 

 

OCCASIONALLY

FREQUENTLY

CONTINUOUSLY

(0-30%)

(31-60%)

(61-100%)

LIFTING OR CARRYING

·       1-10 LBS

 

X

 

·       11-20 LBS

 

X

 

·       21-40 LBS

 

X

 

·       41-50 LBS

 

 

 

·       51 OR MORE LBS

 

 

 

PUSHING OR PULLING:

·       1-40 LBS

 

X

 

·       41-50 LBS

 

X

 

·       51 OR MORE LBS

 

 

 

BENDING OR STOOPING

 

X

 

REACHING ABOVE SHOULDER LEVEL

 

X

 

DRIVING AUTOMATIC EQUIP. VEHICLES

 

 

 

OPERATE MACHINERY OR POWER TOOLS

 

 

 

CLIMBING (LADDERS, STAIRS, ETC.)

 

 

 

WALKING

 

 

X

STANDING

 

 

X

SITTING

 

 

X

WORKING IN EXTREME TEMPERATURES

 

 

 

REPETATIVE MOTION INCLUDING BUT NOT LIMITED TO: WRISTS, HANDS AND/OR FINGERS)

 

 

X

VISION

 

 

X

HEARING

 

 

X

DEXTERITY

 

 

X

HAND EYE COORDINATION

 

 

X

 

Personal Protective Equipment (PPE) Used:

  • Eye and hearing protection is required at all times on the production
  • Safety toe shoes (steel/composite) on the production
  • Other PPE as defined by management within assigned


#LI-KH1

Skills Required

  • Proficient with Lean tools (Value Stream Mapping, 5S, Mistake Proofing, TPM, MDI, Root Cause Analysis)
  • Working knowledge of Six Sigma tools and approaches (DMAIC, Measurement System Analysis, SPC, Process Capability, DOE)
  • Understanding of manufacturing processes and business systems and how they inter-relate
  • Strong verbal and written communication, presentation, coaching, facilitation, and conflict resolution skills
  • Effective project and time management skills; ability to scope and manage multiple improvement projects
  • Working knowledge of Microsoft Office, SAP, Minitab, Wonderware
  • Ability to perform statistical analysis to evaluate manufacturing processes
  • Associate's degree in Operations, Purchasing, Business, Finance, Engineering or related field plus 4+ years CI experience; OR Bachelor's degree plus 2+ years CI experience (equivalency)
  • Willingness and ability to travel approximately 20%-40% as needed
  • Bachelor's degree in engineering (preferably Industrial or Mechanical)
  • Master's degree or MBA
  • Lean Champion Certification and Six Sigma Green/Black Belt
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The Company
5,900 Employees
Year Founded: 1917

What We Do

Carlisle Companies Incorporated is a leading supplier of innovative building envelope products and solutions designed to make buildings more energy efficient and resilient. Through its Construction Materials (CCM) and Weatherproofing Technologies (CWT) segments, the company manufactures and sells high-performance roofing, insulation, and waterproofing systems for the commercial and residential building industries globally.

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