Assembly Technician, Wire Harness (R3084)

Introduction to Shield AI

Founded in 2015, Shield AI is a venture-backed defense technology company whose mission is to protect service members and civilians with intelligent systems. In pursuit of this mission, Shield AI is building the world’s best AI pilot. Its AI pilot, Hivemind, has flown a fighter jet (F-16), a vertical takeoff and landing drone (V-BAT), and a quadcopter (Nova). The company has offices in San Diego, Dallas, Washington DC and abroad. Shield AI’s products and people are currently in the field actively supporting operations with the U.S. Department of Defense and U.S. allies. 

Job Description:

The Wire Harness Manufacturing Technician Shield AI is responsible for the precision assembly, inspection, and testing of complex wire harnesses used in aircraft and aerospace systems. This role requires adherence to stringent quality standards, detailed technical specifications, and industry regulations (such as IPC/WHMA-A-620 and AS9100). The technician will contribute to building high-reliability products that meet the safety and performance requirements of aerospace applications.

What you'll do:

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Wire Harness Assembly

• Read and interpret aerospace schematics, technical drawings, and detailed work instructions.
• Measure, cut, strip, crimp, and terminate wires and cables to precise tolerances using specialized tools and equipment.
• Assemble wire harnesses, connectors, backshells, and shielding components per aerospace industry standards.
• Route wires carefully to meet form board layouts, bend radii, and environmental specifications.

Quality and Compliance

• Perform visual inspections, continuity testing, and high-voltage insulation resistance testing to verify conformance to aerospace standards.
• Ensure all work adheres to IPC/WHMA-A-620 Class 3, AS9100, and other aerospace quality requirements.
• Identify and repair defects, ensuring zero tolerance for errors that could impact safety or reliability.
• Maintain traceability of all components, wires, and work performed.

Documentation and Reporting

• Accurately complete production records, test logs, and quality assurance reports.
• Maintain detailed documentation for traceability and compliance with aerospace industry standards.

Collaboration and Continuous Improvement

• Work closely with engineers, quality control, and production teams to troubleshoot and resolve technical issues.
• Provide feedback for process improvements and ensure compliance with lean manufacturing principles.

Adherence to Safety Protocols

• Follow all safety regulations, including ESD (Electrostatic Discharge) prevention, PPE requirements, and cleanroom protocols where applicable.
• Maintain a clean and organized workspace in line with aerospace safety standards.

Required qualificiations:

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Technical Skills:

• Strong proficiency in reading and interpreting aerospace schematics, blueprints, and work instructions.
• Experience in wire harness assembly, including crimping, soldering, and connector assembly.
• Familiarity with aerospace-specific components such as MIL-SPEC connectors, backshells, braiding, and shielding.
• Experience with quality standards like IPC/WHMA-A-620 Class 3, AS9100, and MIL-STD requirements.

Attention to Detail and Precision:

• Ability to work with tight tolerances and ensure 100% quality in all wire harness assemblies.
• Strong problem-solving skills for identifying and addressing manufacturing defects.

Certifications:

• IPC/WHMA-A-620 Certification (Class 3) required or willingness to obtain.
• Certification in soldering to J-STD-001 standards preferred.

Physical Requirements:

• Ability to work with small components, perform repetitive tasks, and sit or stand for extended periods.
• Good manual dexterity and hand-eye coordination.

Education and Experience:

• High school diploma or equivalent.
• 2+ years of experience in wire harness assembly, preferably in aerospace, aviation, or defense industries.

Preferred qualifications:

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Certifications:

• Certification in soldering to J-STD-001 standards preferred.

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Total package details for U.S. based positions:

- Regular employee positions: Salary within range listed above + Bonus + Benefits + Equity

- Temporary employee positions: Hourly within range listed above + temporary benefits package (applicable after 60 days

of employment)

- Interns/Military Fellows/Part-time not eligible for bonus, benefits or equity

Total package details for International based positions (where applicable):

- International premium, hardship differential, cost of living differential, living quarters allowance, foreign service transfer

allowance, equity, international benefits, visa assistance, and relocation assistance.

Salary compensation is influenced by a wide array of factors including but not limited to skill set, level of experience, licenses and certifications, and specific work location. All offers are contingent on a cleared background and possible reference check.

Shield AI is proud to be an equal opportunity workplace and is an affirmative action employer. We are committed to equal employment opportunity regardless of race, color, ancestry, religion, sex, national origin, sexual orientation, age, marital status, disability, gender identity or Veteran status. If you have a disability or special need that requires accommodation, please let us know.