Tooling engineer-J&F

Posted 10 Days Ago
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Chennai, Tamil Nadu, IND
In-Office
Senior level
Aerospace • Hardware • Transportation
The Role
Designs and develops aerospace jigs, fixtures, bonding tools, inspection gauges, and ground support equipment for eVTOL airframe prototyping and assembly integration. Performs DFM/DFA reviews, CAD modeling, GD&T analysis, metrology inspections, supplier coordination, tooling fabrication support, documentation, inspections, repairs, and engineering changes. Supports procurement, cost estimation, quality control, project timelines, and manufacturing processes including machining, welding, composites, molding, and assembly.
Summary Generated by Built In

 As an Mid senior/Senior Level Tooling Engineer- Jigs&Fixture design, you will be responsible for Jigs & Fixture design & development for eVTOL airframes prototype manufacturing & supporting in assembly integration.The candidate will be responsible for interacting with vendors and cross functional teams in realisation of tooling and proveout. 

Roles & responsibilities

  1. Design and develop Bonding jigs, assembly jigs & fixtures, Ground support equipments, Inspection gauges used in the production and maintenance of aircraft sub-assembly, assembly & integration.

  2. Perform DFM/DFA assessment during tooling design reviews to ensure manufacturability of airframe systems.

  3. Exposure to Aircraft assembly & integration processes, 3D metrology inspection.

  4. Strong hold in CAD modelling & drafting in CATIA V6, Enovia PLM.

  5. Maintain accurate documentation and records of tool designs and modifications.

  6. Assist Internal/external suppliers and customers with tooling related fabrication questions

  7. Process quote backup sheets with required tooling and technical data in support of procurement for Out-of-Production product lines

  8. Interrogate engineering/tooling drawings and CAD models to understand tool geometry and complexity, with knowledge of the Cartesian coordinate system, and Geometric Dimensioning and Tolerancing (GD&T)

  9. Utilize knowledge of common manufacturing processes as they relate to tooling, including casting, machining, forging, sheet metal fabrication, tube bending, welding, molding, composite layup and assembly to support Supply Chain

  10. Utilize understanding of the different part commodities/part build strategies and what tool types are generally used for each commodity

  11. Understanding of the need for periodic tool inspections and audits and ability to execute them

  12. Articulate technical details relative to fabrication methods and tools required

  13. Utilize a basic understanding of Loft Engineering

  14. Utilize knowledge of the use of Master Tooling to control aircraft configuration

  15. Coordination of tool repair, improvement and engineering change activity, as needed.

  16. Experience with Excel, PowerPoint / Google suite.

  17. Adhere to project timelines and budgets and quality of output.

  18. Basic knowledge on ERP & PLM

  19. Basic knowledge on cost estimation & time study of project execution.

  20. Basic knowledge on QMS, QC tools & Metrology

  21. Basic knowledge on GD&T, Fits & assembly

  22. Basic knowledge on PFD,PFMEA, Control plan



Requirements

Required Skills

  1. CAD software (Preferably CATIA or NX, Solidworks)

  2. Material Selection

  3. Aircraft assembly processes & integration

  4. Tooling Design & Development

  5. Project Management

  6. Prototyping

  7. Analytical skills

  8. Cost Analysis

  9. Quality Control

  10. Problem-Solving


Qualifications :

  1. Bachelor’s degree in Mechanical, Aerospace or any related field.

  2. Work experience in 5+ years in Jigs & fixture design & fabrication in the aerospace industry.

  3. Familiarity with different types of aerospace jigs & fixtures toolings,  parts, assembly and materials is highly desirable.



Skills Required

  • CAD software experience, preferably CATIA, NX, or SolidWorks
  • Material selection
  • Aircraft assembly processes and integration
  • Tooling design and development
  • Project management
  • Prototyping
  • Analytical skills
  • Cost analysis
  • Quality control
  • Problem-solving
  • Bachelor's degree in Mechanical Engineering, Aerospace Engineering, or a related field
  • 5+ years of experience in jig and fixture design and fabrication in the aerospace industry
  • Familiarity with aerospace jig and fixture tooling, parts, assembly, and materials
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The Company
Chennai, Tamil Nadu
70 Employees
Year Founded: 2019

What We Do

We're developing India’s 1st flying electric taxi for up to 10x faster intra-city commute and cargo transport. Incubated at IIT Madras, Chennai since 2019, The ePlane Company was founded by Professor Satya Chakravarthy with a vision to make flying ubiquitous. As an Urban Air Mobility (UAM) startup, we aim to alleviate on-road traffic congestion in cities worldwide by offering safe, sustainable and affordable flying experiences through our flagship product, The ePlane e200.

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