Thermoplastics Lead Engineer

Posted 5 Days Ago
Be an Early Applicant
Amesbury, MA, USA
In-Office
100K-140K Annually
Senior level
Aerospace • Automotive • Industrial • Manufacturing
The Role
Leads thermoplastic tooling design, process development, equipment troubleshooting, polymer compounding, scale-up, and continuous improvement. Serves as the thermoplastics subject matter expert, guides technical projects and personnel, manages capital initiatives, supports quoting and manufacturing routes, and collaborates with customers and internal teams on new product introduction and business development.
Summary Generated by Built In

Hexcel, we at ARC Technologies LLC are propelling the future of flight, energy generation, transportation, and recreation through excellence in advanced material solutions that create a better world. We proudly support our military through our product offerings. Whether you are a civilian, veteran, transitioning member, reservist, or military spouse, Hexcel is committed to supporting, including, and empowering you.


Where Local Community meets Global Opportunity

By joining our team, you will become part of a global community of peers dedicated to creating quality parts and materials. If you have integrity, accountability, a willingness to explore new ideas, and a desire to succeed, then ARC Technologies is the place for you.


Benefits

In addition to competitive medical, dental, vision, life, and disability insurance and robust paid time off, we offer the following:

·         Hexcel 401k with company matching contribution

·         Employee stock purchase program

·         Quarterly bonus potential

·         Profit Sharing Program

·         Paid Parental Leave

·         Educational Assistance Program

·         Prepaid group legal plan


Hexcel is currently seeking a Thermoplastics Lead Engineer for our Amesbury, MA location.


The selected individual will be responsible for but not limited to the following obligations:

  • Design and prove out of thermoplastic tooling (Extrusion, Injection Molding, etc.)
  • Operation and troubleshooting of single/twin screw extruders and injection molders and assist in directing equipment repairs and upgrades
  • Assist operators with process improvements
  • Specifying new equipment, develop procedures and troubleshoot equipment as needed
  • Performing lab-scale and pilot-level compounding of new polymer / filler systems
  • Serve as SME for Thermoplastic Engineering projects and apply engineering principles across facility
  • Provided technical direction, coaching and development opportunities for direct/indirect reports
  • Act as bridge between the engineering/technical team and various department leaders to ensure streamlined technical integration
  • Drive new development opportunities with the support of Operations and Engineering to bring in new business
  • Participate in customer meeting to capture requirements, provide technical insight and support the successful execution of NPI activities

  

Qualifications:

  • Bachelor’s degree in Plastics, Mechanical, Chemical Engineering (or closely related field) is required
  • 5+ years of profile extrusion, or twin-screw compounding experience strongly preferred
  • Proficient in Solid Works and Solid Edge design software
  • Strong background in tooling design, mold flow analysis and DFM
  • Knowledge of manufacturing scale-up, process optimization and statistical methods (SPC and Six Sigma Concepts)
  • Ability to read and interpret drawings and specifications
  • Experience in Lean Manufacturing and/or Six Sigma continuous improvement programs. Six Sigma Black Belt certification is a plus
  • Ability to manage capital projects
  • Experience with cost modeling, quoting, manufacturing routes and BOM’s
  • Must have the ability to obtain a DOD Security Clearance as well as be able to lift 50lbs

Salary range for this role: $100,000 – $140,000


This position is restricted to U.S. citizens due to U.S. federal government contracts that require the employment of only persons who are U.S. citizens. Hexcel (NYSE: HXL) is a global leader in advanced composites technology, a leading producer of carbon fiber, and the world leader in honeycomb manufacturing for the commercial aerospace industry.


Hexcel is an Equal Opportunity Employer of Minorities/Females/Protected Veterans/Individuals with Disabilities/Sexual Orientation/Gender Identity. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, gender identity, age, national origin, physical or mental disability, status as protected veteran, or any other protected class.

Skills Required

  • Bachelor's degree in Plastics, Mechanical, Chemical Engineering, or a closely related field
  • 5+ years of profile extrusion or twin-screw compounding experience
  • Proficiency in SolidWorks and Solid Edge design software
  • Strong background in tooling design, mold flow analysis, and design for manufacturability
  • Knowledge of manufacturing scale-up, process optimization, statistical process control, and Six Sigma concepts
  • Ability to read and interpret drawings and specifications
  • Experience in Lean Manufacturing and/or Six Sigma continuous improvement programs
  • Six Sigma Black Belt certification
  • Ability to manage capital projects
  • Experience with cost modeling, quoting, manufacturing routes, and bills of materials
  • Ability to obtain a Department of Defense security clearance
  • Ability to lift 50 pounds
  • U.S. citizenship

Hexcel Corporation Compensation & Benefits Highlights

The following summarizes recurring compensation and benefits themes identified from responses generated by popular LLMs to common candidate questions about Hexcel Corporation and has not been reviewed or approved by Hexcel Corporation.

  • Fair & Transparent Compensation — Pay is often characterized as competitive or good for the area, with overtime and bonuses contributing to a stronger overall cash picture. Compensation is also described as varying by role and location, but it still stands out as a perceived strength in many operational settings.
  • Retirement Support — Retirement offerings include a 401(k) with employer matching and access to stock-related programs such as an employee stock purchase plan. This supports a total-rewards story that goes beyond base pay for eligible roles.
  • Inclusive Benefits Coverage — Core coverage is described as broadly available to U.S. employees, including medical, prescription, dental, and vision plans alongside life and disability protections. Tuition reimbursement and voluntary insurance options further widen the practical usefulness of the package.

Hexcel Corporation Insights

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The Company
HQ: Stamford, CT
2,656 Employees
Year Founded: 1948

What We Do

As a leading producer of carbon fiber reinforcements and resin systems, and the world leader in honeycomb manufacturing for the commercial aerospace industry, Hexcel is creating a better world for us all through lightweight solutions.

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