Staff Process Development Engineer, Etch

Posted 13 Days Ago
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Austin, TX, USA
In-Office
90K-180K Annually
Expert/Leader
Hardware • Semiconductor • Industrial • Manufacturing
The Role
Develops and optimizes semiconductor fabrication processes, with emphasis on etch, thin-film deposition, lithography, and nanofabrication. Responsibilities include designing and running cleanroom experiments, operating fabrication and metrology tools, developing recipes, transferring processes across platforms, analyzing process data, troubleshooting equipment and recipes, documenting results, and mentoring technical teams.
Summary Generated by Built In

About fab2

The fab2 team can build anything. We design all the hardware and software needed to make chips and we make the fabs, tools, and components ourselves.
We're looking for exceptional, hands-on people who can iterate to the limits of what's possible.

 

fab2 was founded by Sam Zeloof and Jim Keller. Sam is best known for making chips in his garage, and Jim has been a leader in the semiconductor industry for the past 40 years.

 

About the team

The Process Team sits at the heart of our in-house device development, driving the design of each new generation of tools. This is unlike any role at a traditional foundry—we simultaneously develop recipes, apply novel materials, test and characterize our chips, and troubleshoot tools.

 

About the role

As a Staff Process Development Engineer at fab2, you’ll be responsible for experiment design and execution of new semiconductor, etching and thin-film fabrication methods. We're looking for someone with both a strong understanding of traditional semiconductor processing and etching methods along with an open-mindedness to new techniques. It'll be helpful if you have the ability to digest and filter a large body of existing work (academic papers, books, etc.)

This is a high-ownership role with lots of autonomy in a fast-moving startup environment. You’ll have the opportunity to contribute to novel R&D processes and influence tool design. Candidates should have hands-on cleanroom experience and a track record of developing nanofabrication recipes from scratch, ideally across multiple process steps.

 

Responsibilities

  • Work in the lab to design and run experiments alongside senior process engineers

  • Read academic papers and technical literature to inform experimental design; whiteboard ideas and iterate quickly

  • Learn and operate a range of semiconductor tools, including etch, deposition, lithography, and metrology systems

  • Develop, transfer, and optimize process recipes across platforms with a focus on consistency, yield, and throughput

  • Analyze process data, troubleshoot recipe or equipment issues, and clearly document findings and results for the team

 

Required Experience

  • PhD + 10 years of experience (or equivalent) developing nanofabrication processes, device flows, and mentoring technical teams

  • Experience operating dry etch, thin film deposition, and lithography tools

  • Hands-on cleanroom experience with multi-step fabrication flows

  • Recipe development and optimization for some subset of dry etch, thin film deposition, or lithography

  • Familiarity with key metrology such as ellipsometry, profilometry, SEM, etc

 

Nice-to-have

  • Mechanical or maintenance experience with fab tools

  • Full device‐flow experience

 

Working at fab2

We’re an early-stage hardware startup with solid funding, world-class advisors, and labs/offices in Austin, TX, Lockhart, TX, and San Francisco, CA.

 

Compensation: fab2 is committed to fair and equitable compensation practices. The annual salary range for this role is $165,000 – $220,000. Compensation is determined based on your qualifications and experience. Our total compensation package also includes generous equity in fab2.

 

Benefits: fab2 Semi offers the following benefits, subject to applicable eligibility requirements:

  • Medical, Dental, and Vision insurance

  • Generous Paid Time Off inclusive of Holidays and Sick Time

  • Visa Sponsorship

  • Life and Disability Insurance

  • Paid Parental Leave

  • 401(k) retirement plan

  • Weekly Learning & Development opportunities

  • Commuter Benefits including Parking and Late Night Uber rides from the office

  • Lunches daily, Dinners 3x per week, Stocked Office Kitchen with Snacks and Spindrifts

We are an equal-opportunity employer and do not discriminate on the basis of race, religion, national origin, gender, sexual orientation, age, veteran status, disability or other legally protected statuses.

 

Export Control Analysis: This position involves access to technology that is subject to U.S. export controls. Any job offer made will be contingent upon the applicant’s capacity to serve in compliance with U.S. export controls.

 

fab2, formerly known as Atomic Semi

Skills Required

  • PhD plus 10 years of experience, or equivalent experience, developing nanofabrication processes and device flows
  • Experience operating dry etch, thin-film deposition, and lithography tools
  • Hands-on cleanroom experience with multi-step fabrication flows
  • Recipe development and optimization in dry etch, thin-film deposition, or lithography
  • Familiarity with ellipsometry, profilometry, SEM, and related metrology
  • Mechanical or maintenance experience with fabrication tools
  • Full device-flow experience
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The Company
105 Employees
Year Founded: 2022

What We Do

fab2 is an early-stage semiconductor hardware startup that designs and builds the hardware and software required to make chips. It develops complete fabrication facilities, semiconductor tools, components, automation, and chip-design software, while pursuing novel process engineering. Founded by Sam Zeloof and Jim Keller, fab2 operates sites in Austin, San Francisco, and Lockhart and focuses on hands-on, interdisciplinary innovation for semiconductor manufacturing.

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