Staff NPI Opto-Mechanical Engineer

A new paradigm of computing

Magic Leap is a pioneer in Augmented Reality (AR) optics, display systems, platforms, devices services, prototyping and manufacturing capabilities. We are known for our unmatched optics stack and have developed ultra-lightweight waveguides and display systems that advance what is possible in AR. With more than a decade of experience in AR innovation, we have made groundbreaking advancements in text legibility, color fidelity and rich digital content visuals while continually expanding the field of view to create engaging, immersive AR experiences. 

Magic Leap could be your place if you want to be part of a united team where everyone is empowered and trusted to make an impact. At Magic Leap, you can explore innovative solutions and use your talents to solve real-world problems. Working alongside industry experts, you can grow your skills while helping make our technology available to millions of people as a partner in the mixed reality (XR) ecosystem.  We know that successful change and progress accelerates diverse perspectives. As we shape our future, everyone's voice matters. Together, we can reimagine the world of work and, with our bold partners, make the impossible possible.

The opportunity 

As a Staff NPI Opto-Mechanical Engineer within our Manufacturing team, you will be responsible for identifying critical requirements, understanding system sensitivities, developing execution strategies and mapping out key performance metrics necessary to achieve product goals. This role will report into the New Product Introduction (NPI) team and will act as a strategic partner across NPI engineering, research, product design, supply chain, product management, and manufacturing teams to tackle some of our biggest technical challenges. 

Drive the transition of cutting-edge opto-mechanical designs from R&D prototypes into high-volume production. You’ll own design for manufacturability, prototyping, test methods, custom tooling, automation development, vendor transfer, and ramp-to-volume of miniature optical subsystems for AR/MR devices.

Location: Ideally, we'd like to hire in Plantation, Florida. For the right candidate, our team is open to considering a hybrid hire. Regardless, you will be required to travel up to 30% of the time to our HQ and/or Boulder, CO locations.

What you’ll do 

• Develop Manufacturing Processes – Design and implement innovative manufacturing solutions for emerging optical display technologies, from concept through execution.
  • Lead NPI Engineering design efforts for tooling and process equipment to support opto-mechanical assemblies from early concept through engineering phases (EVT/DVT/PVT) and production ramp.
  • Architect, prototype and implement high precision automated factory tooling, robotic assembly stations, and production-scale fixtures for optical module assemblies and alignment methods to support sub micron/arcmin requirements
  • Design and qualify high precision fixtures, jigs, end-of-arm tools, vision-guided alignment solutions, and machine-vision inspection systems to boost throughput and accuracy
  • Create and review ASME Y14.5/ISO GPS-compliant CAD models and drawings (Creo, SolidWorks) with full GD&T based on product and process design requirements.
  • Perform tolerance-stack analysis for process equipment, and feedback into product design analysis.
• Drive Manufacturing Solutions – Develop, prototype, and optimize manufacturing processes, ensuring smooth transitions from new product introduction (NPI) to high-volume production.
• Vendor Evaluation & Integration – Assess and collaborate with vendors, contract manufacturers, and supply chain partners to ensure process capability, quality standards, and production readiness.
• Cross-Functional Collaboration – Partner with internal teams, including Opto-mechanical, Manufacturing, Test, and Optical Engineering, to integrate feedback, optimize cost and performance, define technology roadmaps and strategies, and establish key milestone criteria.
  • Participate in design reviews, mentor junior engineers, and document assembly/alignment procedures and best practices
  • Act as the primary point of contact for DFM and DFA related input in component and assembly designs to ensure smooth transition to automated assembly and inspection
• Risk Management & Process Optimization – Conduct risk assessments (PFMEA), tradeoff analyses, and process experimentation to enhance manufacturing strategies and mitigate potential challenges.
• Manufacturing Tool & Process Qualification – Design and qualify manufacturing tools, fixtures, and assembly aides to enhance production efficiency and scalability.
  • Qualify manufacturing tools and processes; oversee vendor evaluation, qualification, and technology transfer
  • Assess process capability (CPK/MSA) analyses and trade-off studies
  • Use production data and statistical tools (JMP, MATLAB) to drive continuous improvement in yield, quality, and cycle time
• Product Readiness & Execution – Establish and refine product readiness strategies, execution processes, and transition requirements to achieve high-quality, high-yield manufacturing.
• Data-Driven Design Feedback – Leverage production data, benchmarks, and performance analyses to inform design improvements and optimize cost, quality, and manufacturing efficiency.

The experience you bring

• 7+ years’ hands-on experience in opto-mechanical design, prototype build, and NPI/manufacturing engineering
• Bachelors in Mechanical Engineering, Optical Engineering, or related field
• Proven track record developing automation equipment, custom tooling, and robot-assisted assembly solutions
• Experience in specification and assembly of automation equipment 
• Experience in PLC and IPC code languages 
• Proficient in 3D CAD (Creo or SolidWorks) and GD&T practices
• Strong background in optical alignment, kinematic constraints, and tolerance analysis
• Experience with metrology tools (CMM, confocal microscopes, interferometers)
• Demonstrated success transitioning designs into high-volume manufacturing
• Skilled in statistical analysis tools (JMP, MATLAB) and DFMA principles
• Excellent cross-discipline communication and project-management skills

It’s exciting if you also have

• 10+ years of NPI/manufacturing experience in consumer electronics, optical systems, or AR/VR
• MS in Mechanical, Opto-mechanical, or Robotics Engineering 
• Familiarity with Lean, Six Sigma, or DFSS methodologies
• Experience with machine-vision, vision-guided alignment, and automated inspection systems
• Background in color science, image-quality metrics, or digital image processing
• Hands-on in clean-room environments and traditional machine tools (mills, lathes)
• Scripting skills (Python, C#, MATLAB) for data analysis or equipment control
• Knowledge of fabrication and assembly processes, including testing and quality methods

Additional Requirements

• Flexibility for travel as needed (approximately 10-20%)

Additional Information

All your information will be kept confidential according to Equal Employment Opportunities guidelines.

All legitimate Magic Leap email communications will end with "@magicleap.com". Please carefully review all emails you receive, to ensure you only engage with legitimate representatives of Magic Leap. For the protection of your Personal Information, do not click any links, open any attachments, or further engage with any suspicious communications. In the event you receive an unexpected or suspicious communication claiming to come from Magic Leap, please reach out directly to [email protected] for assistance.

Please note that we do not accept any application documents via (e-)mail. Furthermore, we do not accept applications from recruitment agencies for this role.

Accommodations

If you need an accommodation during the application, interviewing, or hiring process, you may request an accommodation by emailing [email protected]. Magic Leap will reasonably accommodate qualified individuals with disabilities to the extent required by applicable law.

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