Job Description
What You'll Do
- Serve as the Responsible Engineer for assigned propulsion hardware or capabilities from requirements through procurement, build, test, flight, and operational deployment.
- Own engine performance and integration activities, including requirements, interfaces, operability, transient behavior, performance margins, and vehicle-level impacts.
- Lead technical design reviews, supplier engagements, and hardware procurement while ensuring propulsion hardware meets performance, thermal, structural, reliability, and mission requirements.
- Plan and execute propulsion testing, including instrumentation, procedures, data acquisition, performance validation, and test-to-flight readiness.
- Analyze ground and flight data to understand engine behavior, quantify margin, identify anomalies, and drive design, control, or operational improvements.
- Lead failure investigations and root cause efforts using analysis, inspection, testing, and data to develop effective corrective actions.
- Work hands-on with design engineers, technicians, controls, fluids, airframe, manufacturing, supply chain, test, and flight teams to integrate and iterate propulsion hardware.
- Mentor less experienced engineers and technicians and help strengthen engineering practices across the propulsion team.
Required Qualifications
- Bachelor's degree in Aerospace Engineering, Mechanical Engineering, or a related engineering discipline.
- 7+ years of experience in aerospace propulsion development, integration, test, or flight operations, with demonstrated ownership of complex aerospace hardware.
- Strong understanding of thermodynamics, fluid mechanics, heat transfer, compressible flow, and gas turbine engine performance, including thrust generation, fuel consumption, operability, and transient response.
- Hands-on experience with propulsion hardware integration, instrumentation, testing, flight support, and technical failure investigations.
- Strong proficiency in Python or similar tools for engineering analysis, data reduction, and model correlation.
- Demonstrated ability to independently drive ambiguous technical problems to measurable results in a fast-paced development environment.
- U.S. Citizenship and ability to obtain security clearance.
Preferred Qualifications
- Experience with fighter-class, low-bypass turbofan, afterburning, or other high-performance gas turbine engines.
- Experience working with engine OEMs or aerospace suppliers through procurement, development, qualification, and integration.
- Experience with engine controls, performance tuning, transient validation, or propulsion and flight-control integration.
- Familiarity with GFSSP, REFPROP, ANSYS, FEA, CFD, Siemens NX, or Teamcenter.
- Background in rocket propulsion with experience transferable to high-performance propulsion design, integration, analysis, or test.
- M.S. or Ph.D. in Aerospace Engineering, Mechanical Engineering, or a related engineering discipline.
Skills Required
- Bachelor’s degree in Aerospace Engineering, Mechanical Engineering, or a related engineering discipline
- 7+ years of experience in aerospace propulsion development, integration, test, or flight operations
- Experience owning complex aerospace hardware
- Strong understanding of thermodynamics, fluid mechanics, heat transfer, compressible flow, and gas turbine engine performance
- Hands-on experience with propulsion hardware integration, instrumentation, testing, flight support, and technical failure investigations
- Proficiency with Python or similar engineering analysis and data reduction tools
- Ability to independently solve ambiguous technical problems in a fast-paced development environment
- U.S. citizenship and ability to obtain a security clearance
- Experience with fighter-class, low-bypass turbofan, afterburning, or other high-performance gas turbine engines
- Experience working with engine OEMs or aerospace suppliers
- Experience with engine controls, performance tuning, transient validation, or propulsion and flight-control integration
- Familiarity with GFSSP, REFPROP, ANSYS, FEA, CFD, Siemens NX, or Teamcenter
- Background in rocket propulsion
- Master’s or Ph.D. in Aerospace Engineering, Mechanical Engineering, or a related engineering discipline
Shield AI Compensation & Benefits Highlights
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Healthcare Strength — Healthcare coverage is described as excellent, with dental/vision and mental‑health support, and ancillary protections like life and disability appearing in benefit summaries. The breadth and perceived affordability of coverage are highlighted as a standout component of the package.
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Parental & Family Support — Paid parental leave is featured alongside enhanced maternity benefits, fertility and childcare support, and onsite resources such as a Mother’s Room. These elements are positioned as competitive and above the minimal baseline for the company’s stage.
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Equity Value & Accessibility — Equity is granted to all full‑time hires, with RSUs, double‑trigger tax timing, and tools to model scenarios (e.g., through Carta Tax). Communications also reference a transition from options to RSUs, reinforcing access and maturity of ownership programs.
Shield AI Insights
What We Do
At Shield AI, you won't wait years to see your work reach the field. You'll build hardware and software that operates in the real world right now, in the hands of the people who depend on it. Hivemind, our AI pilot, has been flying since 2018. It has flown more than 30 platforms, including an F-16, and it now sits under a U.S. Air Force production contract for Collaborative Combat Aircraft. When you write code or shape a system here, you contribute to technology with a proven flight record and a clear production future. V-BAT flies intelligence, surveillance, and reconnaissance missions with an operational record that stretches from Ukraine to the Indo-Pacific. It delivers eyes where they matter most, in the most demanding conditions on earth. The teams behind it watch their work get tested where the stakes are real. X-BAT takes its first flight this year. It's an AI-piloted fighter that needs no runway, built to operate where traditional aircraft can't. Join now and you help shape a program at its earliest, most formative stage. That's the kind of ground-floor work that defines a career. Do the most impactful work of your life, on problems that matter. Autonomy at this level asks a lot of you. You'll take on problems in perception, planning, and control that few teams anywhere are equipped to solve. You'll work across disciplines, from aerospace and robotics to machine learning and systems engineering, alongside people who hold themselves to an exacting standard and expect the same from you. Our mission is clear: protect service members and civilians with intelligent systems. That purpose runs through every decision, every design review, and every deployment. It's why the work here carries a weight you can feel. Ready to join our mission? Explore our open roles and find where you fit.
Why Work With Us
Founded in 2015 by a former Navy SEAL, Shield AI builds AI pilots and uncrewed aircraft. Veterans aren't an afterthought here, they're at every level. It's why the work carries weight: AI pilots and uncrewed aircraft flying real missions, from Ukraine to the Indo-Pacific, protecting service members and civilians.
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