Staff Engineer, Process Sustaining Engineering

Posted One Month Ago
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Wilmington, MA, USA
In-Office
113K-164K Annually
Senior level
Artificial Intelligence • Hardware • Automation • Manufacturing
The Role
Lead site defect inspection and reduction for MEMS manufacturing: optimize inspection recipes, analyze defect data and wafer maps, drive corrective actions, support yield excursions, define inspection capabilities, partner with vendors and cross-functional teams, and mentor staff to improve yield, quality, and process control.
Summary Generated by Built In

About Analog Devices

Analog Devices, Inc. (NASDAQ: ADI) is a global semiconductor leader that bridges the physical and digital worlds to enable breakthroughs at the Intelligent Edge. ADI combines analog, digital, AI, and software technologies into solutions that combat climate change, reliably connect humans and the world, and help drive advancements in automation and robotics, mobility, healthcare, energy and data centers. With revenue of more than $11 billion in FY25, ADI ensures today's innovators stay Ahead of What's Possible. Learn more at www.analog.com and on LinkedIn and X.

          

Analog Devices is seeking a Staff Process Engineer (P4) to serve as the site’s Defect Expert for manufacturing in Wilmington, MA. This role will lead defect inspection, classification, analysis, recipe optimization, and reduction strategies to improve yield, quality, throughput, and process control.
 

This engineer will partner cross functionally to resolve yield excursions, strengthen defect control methods, and establish best-in-class inspection practices.

Key responsibilities include but are not limited to...

  • Serve as the site subject matter expert for KLA-Altair, Onto, and related defect inspection, review, and metrology platforms.
  • Develop and optimize inspection strategies, recipes, sampling plans, defect binning, and review methodologies across MEMS process modules.
  • Use defect data, wafer maps, trend analysis, and statistical methods to identify systematic defect sources and drive corrective actions.
  • Lead cross-functional investigations into yield excursions, process deviations, equipment issues, and reliability concerns.
  • Implement corrective and preventive actions that improve yield, quality, process capability, tool utilization, cycle time, and cost.
  • Define new wafer-level inspection and process control capabilities to support MEMS technology roadmaps.
  • Partner with vendors and engineering teams to improve defect sensitivity and align inspection tool roadmaps with manufacturing needs.
  • Mentor engineers, technicians, and manufacturing personnel through technical guidance and knowledge sharing.
  • Influence engineering strategy and decision-making across manufacturing and development teams.

Qualifications

  • Bachelor's degree in Chemical Engineering, Electrical Engineering, Microelectronics Engineering, Materials Science, Physics, or a related technical discipline.
  • 8+ years of semiconductor manufacturing, MEMS fabrication, or advanced process engineering experience.
  • Strong understanding of semiconductor process integration, device physics, and manufacturing methodologies.
  • Deep expertise in defect metrology, AOI, inspection tools, and defect database systems.
  • Proficiency with data analysis tools such as JMP, Minitab, Python, Matlab, Spotfire, Oracle, or equivalent platforms.
  • Excellent written, verbal, and interpersonal communication skills.

For positions requiring access to technical data, Analog Devices, Inc. may have to obtain export  licensing approval from the U.S. Department of Commerce - Bureau of Industry and Security and/or the U.S. Department of State - Directorate of Defense Trade Controls.  As such, applicants for this position – except US Citizens, US Permanent Residents, and protected individuals as defined by 8 U.S.C. 1324b(a)(3) – may have to go through an export licensing review process.

Analog Devices is an equal opportunity employer. We foster a culture where everyone has an opportunity to succeed regardless of their race, color, religion, age, ancestry, national origin, social or ethnic origin, sex, sexual orientation, gender, gender identity, gender expression, marital status, pregnancy, parental status, disability, medical condition, genetic information, military or veteran status, union membership, and political affiliation, or any other legally protected group.

EEO is the Law: Notice of Applicant Rights Under the Law.

Job Req Type: Experienced

          

Required Travel: No

          

Shift Type: 1st Shift/Days

The expected wage range for a new hire into this position is $113,190 to $163,905.
  • Actual wage offered may vary depending on work location, experience, education, training, external market data, internal pay equity, or other bona fide factors.

  • This position qualifies for a discretionary performance-based bonus which is based on personal and company factors.

  • This position includes medical, vision and dental coverage, 401k, paid vacation, holidays, and sick time, and other benefits.

Skills Required

  • Bachelor's degree in Chemical, Electrical, Microelectronics, Materials Science, Physics, or related discipline
  • 8+ years semiconductor manufacturing, MEMS fabrication, or advanced process engineering experience
  • Strong understanding of semiconductor process integration, device physics, and manufacturing methodologies
  • Deep expertise in defect metrology, automated optical inspection (AOI), inspection tools, and defect database systems
  • Experience with KLA-Altair and Onto inspection/review platforms
  • Proficiency with data analysis tools (JMP, Minitab, Python, Matlab, Spotfire, Oracle or equivalent)
  • Experience leading cross-functional yield investigations and implementing corrective/preventive actions
  • Excellent written, verbal, and interpersonal communication skills; mentoring experience
  • May require export licensing review for applicants who are not US citizens, permanent residents, or protected individuals

Analog Devices Compensation & Benefits Highlights

The following summarizes recurring compensation and benefits themes identified from responses generated by popular LLMs to common candidate questions about Analog Devices and has not been reviewed or approved by Analog Devices.

  • Retirement Support — The 401(k) program is described as a standout feature, with company contribution up to 8% of base salary and immediate vesting. This structure strengthens long-term value even when cash compensation perceptions vary.
  • Healthcare Strength — Health coverage is positioned as comprehensive, including medical, dental, and vision options along with disability and life insurance. Day-one eligibility and multiple plan choices add to perceived robustness.
  • Leave & Time Off Breadth — Paid time off appears broad, with vacation ranging from roughly 17–25 days and increasing up to five weeks with tenure, alongside sick time and paid holidays. Parental leave and related time-off provisions further expand coverage.

Analog Devices Insights

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The Company
HQ: Wilmington, MA
20,292 Employees
Year Founded: 1965

What We Do

Analog Devices, Inc. (NASDAQ: ADI) operates at the center of the modern digital economy, converting real-world phenomena into actionable insight with its comprehensive suite of analog and mixed signal, power management, radio frequency (RF), and digital and sensor technologies. ADI serves 125,000 customers worldwide with more than 75,000 products in the industrial, communications, automotive, and consumer markets. ADI is headquartered in Wilmington, MA.

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