Sr. Virtual Solutions Engineer

Posted 6 Days Ago
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Davenport, IA, USA
In-Office
Senior level
Appliances • Manufacturing
The Role
Lead simulation and virtual validation for large-scale laser and welding automation projects. Evaluate manufacturability, create virtual work cells, develop off-line robot programs, optimize layouts and takt times, and guide mechanical/tool design to ensure part access and system fit. Support sales, project teams, and train other VSEs while managing solution configurations and project risk.
Summary Generated by Built In
Job Summary & Responsibilities

IPG Photonics is a global leader in advanced laser technology and robotic automation solutions. With the integration of Genesis Systems Group in 2018, we combine decades of expertise in robotic system integration with industry-leading fiber laser innovation to deliver high-performance manufacturing solutions.


Today, we provide cutting-edge automation systems specializing in laser welding, laser cleaning, laser surface modification, and MIG welding automation—helping manufacturers improve quality, productivity, and overall performance.


Headquartered in Marlborough, Massachusetts, IPG Photonics employs over 4,800 people across more than 25 locations worldwide. As a pioneering developer and leading producer of fiber lasers and amplifiers, we are committed to applying light-based technologies in ways that improve life.


Our mission is to develop innovative laser solutions that make the world a better place. We are equally committed to building a strong, engaged workforce by attracting and retaining top talent and fostering a collaborative and inclusive environment that supports long-term growth and sustainability.


At IPG Photonics, employees can expect meaningful, challenging work, a supportive and team-oriented culture, and competitive benefits.


JOB SUMMARY 

The Senior Virtual Solutions Engineer supports both the sales process and customer project delivery.  They are responsible for evaluating manufacturability of customer parts, helping customers improve their designs when appropriate.  The Senior VSE is also responsible for concepting and validating solutions using simulation software.  Finally, the Senior VSE is responsible for off-line robot programming in various software packages. 

Supervisory Responsibilities: 

  • None 

Duties/Responsibilities: 

  • Handle the most complex and large-scale automation projects 
  • Provide training, guidance and oversight to VSE’s. 
  • Support efforts of Sales, Process Engineering, and Project Teams. 
  • Review and provide input to customer proposals when requested. 
  • Generate new solution layouts or continue development of solutions created during quoting. 
  • Validate solutions through simulation software to eliminate as much uncertainty and risk in the intended process as possible.  This includes optimal part orientation, layout and robot reach optimization, payload analysis, tool/fixture access confirmation, and takt time analysis. 
  • Direct Mechanical Design and Tool Design in implementing the validated layout for detailed design work. 
  • Review the integrated System and Tool Design to confirm reach, part access, tool clearance, etc. 
  • Create virtual work cells and Off-line Robot Programs when requested. 
  • Become proficient with the 3D printer and Insight software. 
  • Performs other related work and special projects. 
  • Obeys company policies and procedures and observes all safety regulations. 
  • Establish and maintain solution configurations within simulation software. 
  • Collaborate with design personnel and project team to implement simulated solutions and manage change throughout the project lifecycle. 
  • Evaluate manufacturing takt time through simulation. 
  •  Authority to evaluate project and company risk. 
  • Authority to purchase on behalf of the company according to spend policy.  
  • Authority to work out of sequence.   
  • Authority to inspect for fitness of use. 
Preferred Qualifications

QUALIFICATIONS 

Education: 

  • Four-year engineering degree or equivalent education and experience. 

Experience: 

  • Ten or more years of relevant professional experience. 
  • Advanced knowledge of laser equipment, processes, and applications. 
  • Advanced knowledge of arc welding equipment, processes, and applications. 
  • Working knowledge of SolidWorks. 
  • Advanced knowledge of simulation / off-line programming software. 
  • Visual Components 
  • Robot-specific off-line programming software (RoboGuideKukaSimMotoSim). 

Required Abilities: 

  • Expertise interpreting and applying Geometric Dimensioning and Tolerancing. 
  • Creativity to explore multiple viable solutions and evaluate strengths and weaknesses of those options. 
  • Excellent verbal and written communication skills in the technical arena. 
  • Excellent organizational skills. 
  • Detail oriented and thorough in executing responsibilities. 
  • Effective working on multiple projects concurrently. 
  • Proficient with Microsoft Office suite of software. 
  • Ability to deliver results under pressure of a sale and/or a project schedule. 
  • Trustworthy and reliable team player. 
  • Ability to work with minimal supervision. 

 

Physical Requirements: 

  • Ability to work in a stationary position while programming and using software for extended periods of time. 
  • Ability to work within the manufacturing environment frequently while testing software, troubleshooting controls, and investigating issues. 
  • Occasionally ascends/descends a ladder while working in the manufacturing environment. 

IND123
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Skills Required

  • Four-year engineering degree or equivalent education and experience
  • Ten or more years of relevant professional experience
  • Advanced knowledge of laser equipment, processes, and applications
  • Advanced knowledge of arc welding equipment, processes, and applications
  • Working knowledge of SolidWorks
  • Advanced knowledge of simulation and off-line programming software
  • Experience with Visual Components
  • Experience with robot-specific off-line programming software (RoboGuide, KukaSim, MotoSim)
  • Expertise interpreting and applying Geometric Dimensioning and Tolerancing (GD&T)
  • Proficient with Microsoft Office suite
  • Ability to create virtual work cells and off-line robot programs
  • Excellent verbal and written technical communication skills
  • Strong organizational skills and attention to detail
  • Ability to work on multiple projects concurrently and deliver under schedule pressure
  • Ability to work within manufacturing environment and occasionally climb ladders

IPG Photonics Compensation & Benefits Highlights

The following summarizes recurring compensation and benefits themes identified from responses generated by popular LLMs to common candidate questions about IPG Photonics and has not been reviewed or approved by IPG Photonics.

  • Equity Value & Accessibility An Employee Stock Purchase Plan offers a 15% discount with a lookback feature and is available in the U.S. and Germany. This broad-based equity program is consistently highlighted as a standout component of total rewards.
  • Leave & Time Off Breadth PTO typically starts around three weeks with growth over tenure, alongside roughly 10–12 paid holidays and noted carryover options. Time-off policies are often viewed as a strong part of the package.
  • Strong & Reliable Incentives Annual bonuses are emphasized as a meaningful part of total compensation. Company materials and role descriptions explicitly include bonuses as part of the offering.

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The Company
Novi, MI
1,458 Employees

What We Do

IPG Photonics is the world leader in fiber laser technology, offering solutions for applications across a wide array of industries. Headquartered in Marlborough, USA, the company has developed a robust, vertically integrated supply chain, developing key technology components in-house, thus enabling the most reliable, powerful, and efficient laser solutions. With over 30 locations across the globe, we are committed to developing innovative products that provide reliable, cost-effective solutions for our customers’ needs.

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