Sr. Process Safety Engineer

Posted 2 Days Ago
Be an Early Applicant
Bastrop, TX, USA
In-Office
Senior level
Aerospace • Other
The Role
Lead process safety engineering for advanced chemical systems: perform PHAs, evaluate reaction/overpressure scenarios, oversee FAT/SAT, implement and validate safety instruments and interlocks, and establish/maintain a Process Safety Management program to ensure compliance and risk reduction.
Summary Generated by Built In

SpaceX was founded under the belief that a future where humanity is out exploring the stars is fundamentally more exciting than one where we are not. Today SpaceX is actively developing the technologies to make this possible, with the ultimate goal of enabling human life on Mars.

SENIOR PROCESS SAFETY ENGINEER

The SpaceX Bastrop Environmental Health & Safety team is seeking a highly driven engineer to establish process safety parameters across a variety of cutting-edge technologies and manufacturing processes. A successful engineer in this role will thrive in a high-paced collaborative environment, establishing themselves as a process safety SME with key stakeholders.

RESPONSIBILITIES:

  • Conduct Process Hazard Analyses (PHAs) of advanced chemical systems and recommend controls to manage risks as low as reasonably practicable
  • Evaluate equipment overpressure/overtemperature scenarios and reaction hazards
  • Perform/oversee Factory Acceptance Testing (FAT), Site Acceptance Testing (SAT), as well as risk assessments and hazard analyses on complex process equipment
  • Implement and field validate safety critical instruments and interlocks during Pre-Startup Safety Reviews (PSSRs)
  • Implement a Process Safety Management (PSM) program and ensure compliance with all pillars of PSM

BASIC QUALIFICATIONS:

  • Bachelor’s degree in process safety or chemical engineering
  • 5+ years’ experience with design and commissioning chemical systems

PREFERRED SKILLS AND EXPERIENCE:

  • Master’s degree in chemical engineering
  • Ability to read and interpret P&IDs, equipment datasheets, instrumentation diagrams, etc.
  • Experience with reviewing safety control circuits and calculating safety performance levels
  • Experience with design and commissioning of process systems for hydrofluoric acid, strong acids and bases, pyrophoric and flammable gases
  • Advanced understanding of industry codes, standards, and practices such as ASME, NFPA, ANSI, IBC/IFC, RAGAGEP, etc.
  • Knowledge of quality tools such as lean manufacturing principles, statistical process control, root cause analysis and corrective action, process failure mode and effects analysis (PFMEA), control plans, and various problem-solving approaches
  • Strong interpersonal and collaborative skills
  • Enthusiasm for the missions of enabling global internet connectivity and multi-planetary life

ADDITIONAL REQUIREMENTS:

  • This is not a remote or hybrid position and will require relocation if not already local to the Bastrop, TX area
  • Position occasionally requires the ability to work extended hours and weekends when needed

ITAR REQUIREMENTS:

  • To conform to U.S. Government export regulations, applicant must be a (i) U.S. citizen or national, (ii) U.S. lawful, permanent resident (aka green card holder), (iii) Refugee under 8 U.S.C. § 1157, or (iv) Asylee under 8 U.S.C. § 1158, or be eligible to obtain the required authorizations from the U.S. Department of State. Learn more about the ITAR here.  

SpaceX is an Equal Opportunity Employer; employment with SpaceX is governed on the basis of merit, competence and qualifications and will not be influenced in any manner by race, color, religion, gender, national origin/ethnicity, veteran status, disability status, age, sexual orientation, gender identity, marital status, mental or physical disability or any other legally protected status.

Applicants wishing to view a copy of SpaceX’s Affirmative Action Plan for veterans and individuals with disabilities, or applicants requiring reasonable accommodation to the application/interview process should reach out to [email protected]

Skills Required

  • Bachelor's degree in process safety or chemical engineering
  • 5+ years experience with design and commissioning chemical systems
  • Position is on-site in Bastrop, TX; not remote or hybrid (relocation required if not local)
  • Ability to work extended hours and weekends when needed
  • Must meet ITAR eligibility: U.S. citizen or national, U.S. lawful permanent resident, Refugee, Asylee, or be eligible for required Department of State authorizations
  • Master's degree in chemical engineering
  • Ability to read and interpret P&IDs, equipment datasheets, and instrumentation diagrams
  • Experience reviewing safety control circuits and calculating safety performance levels
  • Experience designing and commissioning process systems handling hydrofluoric acid, strong acids/bases, pyrophoric and flammable gases
  • Advanced understanding of industry codes and standards (ASME, NFPA, ANSI, IBC/IFC, RAGAGEP)
  • Knowledge of quality and reliability tools: lean manufacturing, SPC, root cause analysis, PFMEA, control plans
  • Strong interpersonal and collaborative skills
  • Enthusiasm for SpaceX missions (global internet connectivity, multi-planetary life)

SpaceX Compensation & Benefits Highlights

The following summarizes recurring compensation and benefits themes identified from responses generated by popular LLMs to common candidate questions about SpaceX and has not been reviewed or approved by SpaceX.

  • Equity Value & Accessibility Equity grants are a core part of total compensation, with periodic company-run tender offers that create liquidity before any public listing. These mechanisms can make the equity component feel materially valuable in practice.
  • Healthcare Strength The package includes comprehensive medical, dental, and vision coverage, with on-site clinics and health resources at major sites. This breadth of coverage is presented as a strong element of the offering.
  • Wellbeing & Lifestyle Benefits Major locations feature on-site amenities such as fitness facilities, food/coffee, clinics, and other conveniences. These lifestyle perks enhance day-to-day value alongside cash and equity.

SpaceX Insights

Am I A Good Fit?
beta
Get Personalized Job Insights.
Our AI-powered fit analysis compares your resume with a job listing so you know if your skills & experience align.

The Company
HQ: Hawthorne, CA
8,879 Employees
Year Founded: 2002

What We Do

SpaceX designs, manufactures and launches the world’s most advanced rockets and spacecraft. The company was founded in 2002 by Elon Musk to revolutionize space transportation, with the ultimate goal of making life multiplanetary. SpaceX has gained worldwide attention for a series of historic milestones. It is the only private company ever to return a spacecraft from low-Earth orbit, which it first accomplished in December 2010. The company made history again in May 2012 when its Dragon spacecraft attached to the International Space Station, exchanged cargo payloads, and returned safely to Earth — a technically challenging feat previously accomplished only by governments. Since then Dragon has delivered cargo to and from the space station multiple times, providing regular cargo resupply missions for NASA.

Similar Jobs

Caturus Logo Caturus

Senior Process Safety Engineer

Energy • Industrial • Renewable Energy
In-Office
Houston, TX, USA
92 Employees

Zscaler Logo Zscaler

Senior Director, Public Sector Sales Operations

Cloud • Information Technology • Security • Software • Cybersecurity
Easy Apply
Remote or Hybrid
USA
8697 Employees
232K-290K Annually

Wise Logo Wise

CS Vendor Manager

Fintech • Mobile • Payments • Software • Financial Services
Hybrid
Austin, TX, USA
9000 Employees

Pluralsight Logo Pluralsight

Director Analytics Engineering

Edtech • Information Technology • Software
Remote or Hybrid
USA
1000 Employees
167K-220K Annually

Similar Companies Hiring

Caliola Engineering Thumbnail
Software • Machine Learning • Hardware • Defense • Data Privacy • App development • Aerospace
Colorado Springs, CO
68 Employees
Red 6 Thumbnail
Aerospace • Hardware • Software • Virtual Reality • Defense
Orlando, Florida
186 Employees
Outpost Space Thumbnail
Aerospace • Defense
US
24 Employees

Sign up now Access later

Create Free Account

Please log in or sign up to report this job.

Create Free Account