As a Senior Process Engineer – Electronics Assembly here at Honeywell Aerospace, you will be responsible for developing, optimizing, and sustaining manufacturing processes for electronic assemblies including microelectronic assembly (RF and waveguide), mechanical integration, and final system build. You will drive process capability, quality performance, cost reductions, and operational efficiency through data-driven problem solving, cross-functional collaboration, and technical leadership.
You will report directly to our Sr. Manufacturing Engineering Supervisor and you’ll work out of our Woburn, MA location on an On-site work schedule.
In this role, you will impact the efficiency and quality of our electronics manufacturing operations, ensuring high standards in process development and continuous improvement that support product excellence and customer satisfaction.
ResponsibilitiesKEY RESPONSIBILITIES- Lead development, qualification, and continuous improvement of electronics assembly processes (SMT, wave/selective solder, manual assembly, microwave hybrid assembly, conformal coating, testing, wire bonding, etc.).
- Define and maintain process parameters, work instructions, PFMEAs, control plans, and standard operating procedures.
- Specify, evaluate, and implement new production equipment, tooling, and automation to improve throughput, quality, and ergonomics.
- Drive root-cause investigations using structured problem solving methodologies (8D, DMAIC, PFMEA updates).
- Using Lean and Six Sigma, analyze production data to identify trends, process variation, and areas for improvement.
- Support NPI (New Product Introduction) activities, including DFM/A reviews, process design, and production readiness.
- Partner with Quality Engineering to resolve defects, reduce scrap/rework, and strengthen process controls.
- Train operators and technicians on new processes, equipment, and best practices.
- Lead or contribute to cost reduction initiatives related to materials, processes, and yields.
- Ensure compliance with applicable standards (IPC A-610, J-STD-001, ISO 9001, AS9100, etc.).
- Act as the technical subject matter expert for electronics assembly processes.
- Benefits – Medical, Vision, Dental, Mental Health
- Paid Vacation
- 401k Plan/Retirement Benefits (as per regional policy)
- Career Growth
- Professional Development
- 7+ years of experience in electronics manufacturing, microelectronics assembly, or related process engineering role.
- Strong knowledge of microelectronic assembly, soldering standards, IPC guidelines, and PCB manufacturing fundamentals.
- Hands-on experience with equipment such as pick and place machines, reflow ovens, AOI/AXI, wave/selective solder, auto bonding, and conformal coating.
- Demonstrated proficiency in process characterization, DOE, SPC, and data analysis.
- Proven experience leading cross-functional projects from concept to implementation.
- Bachelor’s degree in Manufacturing Engineering, Mechanical Engineering, Electrical Engineering, Industrial Engineering, or related field.
- Experience in aerospace, defense, or highly regulated manufacturing environments.
- Six Sigma Green or Black Belt certification.
- Experience with automation systems, robotics, or advanced manufacturing technologies.
- Knowledge of ERP/MRP systems (SAP, Oracle, etc.).
- Prior experience mentoring engineers or leading technical teams.
In addition to a competitive salary, leading-edge work, and developing solutions side-by-side with dedicated experts in their fields, Honeywell employees are eligible for a comprehensive benefits package. This package includes employer-subsidized Medical, Dental, Vision, and Life Insurance; Short-Term and Long-Term Disability; 401(k) match, Flexible Spending Accounts, Health Savings Accounts, EAP, and Educational Assistance; Parental Leave, Paid Time Off (for vacation, personal business, sick time, and parental leave), and 12 Paid Holidays. For more information visit: click here
The application period for the job is estimated to be 40 days from the job posting date; however, this may be shortened or extended depending on business needs and the availability of qualified candidates. Posting Date: June 2, 2026
Due to compliance with U.S. export control laws and regulations, candidate must be a U.S. person, which is defined as, a U.S. citizen, a U.S. permanent resident, or have protected status in the U.S. under asylum or refugee status.
Skills Required
- Bachelor's degree in Manufacturing, Mechanical, Electrical, Industrial Engineering, or related field
- 7+ years experience in electronics manufacturing, microelectronics assembly, or related process engineering role
- Strong knowledge of microelectronic assembly, soldering standards, IPC guidelines, and PCB manufacturing fundamentals
- Hands-on experience with pick-and-place machines, reflow ovens, AOI/AXI, wave/selective solder, auto/wire bonding, and conformal coating
- Proficiency in process characterization, DOE, SPC, and data analysis
- Proven experience leading cross-functional projects from concept to implementation
- Must be a U.S. person (U.S. citizen, permanent resident, or protected status) due to export control laws
- On-site work at Woburn, MA location
- Knowledge of IPC A-610, J-STD-001, ISO 9001, AS9100 and related compliance standards
- Experience with PFMEA, control plans, work instructions, and SOP creation
- Experience with Lean and Six Sigma methodologies
- Experience supporting NPI and DFM/A reviews
- Ability to train operators and technicians on new processes and equipment
- Experience in aerospace, defense, or highly regulated manufacturing environments
- Six Sigma Green or Black Belt certification
- Experience with automation systems, robotics, or advanced manufacturing technologies
- Familiarity with ERP/MRP systems (SAP, Oracle)
- Prior experience mentoring engineers or leading technical teams
The Aerospace Corporation Compensation & Benefits Highlights
The following summarizes recurring compensation and benefits themes identified from responses generated by popular LLMs to common candidate questions about The Aerospace Corporation and has not been reviewed or approved by The Aerospace Corporation.
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Retirement Support — The 401(k) plan provides a company‑paid contribution of 8–12% based on years of service with immediate eligibility and vesting, and eligible employees can access retiree medical benefits.
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Leave & Time Off Breadth — Paid time off includes 15 vacation days (rising to 20 after five years), nine paid holidays, and unlimited sick time for exempt employees with accruals for non‑exempt staff.
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Flexible Benefits — Flexible work models include a 9/80 schedule with alternating Fridays off, supported by backup care services, an EAP, relocation assistance, and home‑office stipends where applicable.
The Aerospace Corporation Insights
What We Do
The space enterprise has been transformed by rapid change and growth. New vehicles for national security space, a more rapid launch cadence, proliferated satellite constellations, the pursuit of interplanetary exploration, and thriving commercial ventures are changing the nature of the space industry. The Aerospace Corporation (Aerospace) is a leading architect for U.S. space programs, shaping efforts to outpace threats to our national security while cultivating the technologies needed to further this new era of space commercialization and exploration. Aerospace works across the space enterprise in service of the public interest. In addition to supporting the Department of Defense and the Intelligence Community, our customers include NASA, NOAA, numerous federal agencies, and commercial space — all of whom benefit from our deep technical knowledge. We only pursue business related to the space mission and complementary fields, operating as the nation’s trusted partner to solve the toughest challenges and develop reliable and innovative technologies. Innovation in space occurs when people have the freedom to imagine and do. At Aerospace, we take pride in our readiness to solve some of the most complex challenges in the space enterprise.
Why Work With Us
We are a non-profit corporation chartered by the government to work on the hardest problems in space. We employ technical experts in every discipline of space-related science and engineering who touch every part of the US space program. Come join us as we make an impact bigger than ourselves.
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