Sr. Hardware Engineer-North Carolina

Posted Yesterday
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Cary, NC, USA
In-Office
110K-130K Annually
Senior level
Internet of Things
The Role
Designs and verifies rugged industrial Ethernet switch hardware, including digital and analog circuits, power entry, low-voltage supplies, PoE, embedded processors, Ethernet interfaces, and PCB assemblies. Performs EMC compliance, thermal and system testing, hardware bring-up, troubleshooting, lifecycle support, manufacturing coordination, documentation, and design reviews. Requires independent execution, mentoring, supplier collaboration, and support for harsh-environment products used in utilities, transportation, industrial automation, and outdoor applications.
Summary Generated by Built In

Job Summary:

Perform electrical hardware design of printed circuit board assemblies for harsh environment Layer 2 and Layer 3 Industrial Ethernet Switches. Execute hardware verification on new products. Lifecycle support of products from inception to end of life, addressing any field issues that are not managed by the field support personnel. Provide input into Manufacturing processes so product may be successfully manufactured with low overhead. Analyze and interpret new product requirements to ensure design projects meet commercial objectives.

Essential Duties and Responsibilities:

  • Product design of Layer 2 and Layer 3 access and distribution network switches fully qualified for power utilities, oil and gas, industrial automation and process control, railway transportation (trackside), roadway transportation (traffic control), digital video recording (surveillance cameras), and any installation in outdoor applications.
    • DIN-Rail and rack mount design with natural convection (no fans) to survive -40C to 75C outside ambient temperature.
    • Design to meet high levels of electromagnetic immunity (10Vrms conducted, and 10V/m radiated), and high levels of lightning surge (4kV).
    • Product design of interfaces include the following:
      • DC input and power entry design (24Vdc, 48Vdc, and 110Vdc systems).
      • 10/100/1000Base-T Ethernet.
      • Power over Ethernet (PoE) up to IEEE 802.3bt (95W/port).
      • Fiber optic uplink supporting 100Base-FX, 1000Base-X, 10GBase-SR, 10GBase-LR, 10GBase-ER, and 10GBase-CX4.
  • Digital circuit board level design.
  • Low voltage power supply design.
  • 24Vdc, 48Vdc, and 110Vdc power entry design.
  • Power over Ethernet (PoE) design.
  • Analog circuit design.
  • Design of embedded CPU and/or System on a Chip (SoC) complex with DDR3/DDR4 SDRAM, and Flash memory.
  • Design using Ethernet Switch and PHY IC’s.
  • Write functional specification, detailed specification, manufacturing test plan and designer test plan/results documents on all products that are developed.
  • Interpret product requirement documents and translate into design requirements.
  • Research and select new components to meet design requirements.
  • Perform power and thermal calculations, and interface with Mechanical Design Engineer for optimal component placement floor plan to aid in thermal simulations.
  • Provide guidance to PCB layout designer to implement bare PCB design.
  • Provide EMC specific guidelines to PCB layout designer to meet EMC requirements.
  • Interact with PCB supplier to design proper PCB stack up, ensuring all design requirements are properly met.
  • Consider manufacturing limitations and constraints during the design and development of the product to meet Design for Manufacturing (DFM), Design for Test (DFT), and Product Structure Checklist (PSC).
  • Perform hardware bring up and designer test activities on new designs.
  • Correct any issues identified during product compliance activities.
  • Perform system level HW testing to validate proper functionality over the entire operational range of the product.
  • Perform EMC testing in the lab and support formal EMC compliance testing.
  • Interact with suppliers and available resources to obtain new knowledge applicable to responsibilities. Share new knowledge with team members.
  • Provide weekly reports to management on project status and issues.
  • Review designs of other HW team members in a constructive manner.
  • Troubleshoot field and factory issues that cannot be resolved by the first level support teams.

Experience, Skills & Abilities:

  • 6+ years with analog and digital design experience.
  • 6+ years with 24Vdc to 110Vdc power and low voltage power design.
  • Required experience to be considered:
  • 24Vdc to 110Vdc power entry design
  • Low voltage power supply design
  • EMC (design and testing for compliance)
  • Embedded CPU, microprocessor or System on a Chip design
  • Networking design (1Gb and 10Gb Ethernet copper and optical, Switching, PHY’s, etc)
  • Experience with Industrial temperature product design.
  • Experience with programmable logic a plus.
  • Proficient with schematic entry.
  • Experience with PCB layout techniques and concepts for high-speed design and EMI compliance.
  • Experience in designing products to meet Class A and B EMI requirements.
  • Experience in designing products that meet harsh outdoor environment.
  • Experience troubleshooting problems and identifying solutions.
  • Knowledge of industrial temperature design.
  • Mentoring junior engineers.
  • Typically reports to manager or head of a department.
  • Must be able to work independently, receiving a minimum of detailed supervision.
  • Must be able to maintain professional demeanor during stressful situations.
  • Must be able to interact positively and productively across functions within the organization.
  • Must be able to take ownership of responsibilities and actions and effectively handle interpersonal relationships with others.
  • Must be able to receive and apply feedback to improve performance.
  • Must be able to prioritize, plan work activities, and use time efficiently.
  • Must be able to maintain regular, predictable attendance.
  • Must be able manage shifting priorities and to consistently meet commitments and deadlines.
  • Must be able to work effectively with multiple interruptions and distractions.
  • Must be able to commit to necessary hours of work to reach goals.

Education / Training:

  • BSEE/BSCE 

Skills Required

  • Bachelor’s degree in Electrical Engineering or Computer Engineering (BSEE/BSCE)
  • 6+ years of analog and digital hardware design experience
  • 6+ years of 24Vdc to 110Vdc power and low-voltage power design experience
  • Experience with 24Vdc to 110Vdc power entry design
  • Experience with low-voltage power supply design
  • Experience with EMC design and compliance testing
  • Experience designing embedded CPUs, microprocessors, or SoCs
  • Experience with 1Gb and 10Gb Ethernet networking, switching, PHYs, copper, and optical interfaces
  • Experience designing products for industrial temperature ranges and harsh outdoor environments
  • Experience with programmable logic
  • Proficiency with schematic entry
  • Experience with PCB layout techniques, high-speed design, and EMI compliance
  • Experience designing products to meet Class A and Class B EMI requirements
  • Experience troubleshooting problems and identifying solutions
  • Experience mentoring junior engineers
  • Ability to work independently with minimal supervision
  • Ability to prioritize work, manage shifting priorities, and meet deadlines
  • Ability to collaborate productively across organizational functions
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The Company
HQ: San Jose, CA
901 Employees
Year Founded: 1987

What We Do

Our world is increasing in complexity. Organizations are changing at an ever-increasing rate. Businesses face an uphill battle to adapt to change and to stay ahead of the competition. At the same time, our cities are increasingly becoming more populated; and with this growth, issues such as demand on resources and public safety become a key focus for government and civic leaders. Today, more than any other time, you need a technology partner that has both the vision and the capability to take your network communications to where you need them to be. Allied Telesis has been supplying network communications solutions for over 30 years. Today we are engaged in some of the most advanced and innovative next-generation network research, focusing efforts on development and production of more intelligent, autonomously controlled and managed systems that will be required to meet the demands of a world of Internet Things and smarter everything. The capabilities and performance of next-generation networks will be defined by the software that configures, secures, manages and automates the infrastructure. Our R&D investments are putting us on the main stage in the exploding era of IoT. As cloud computing uses servers, applications and other resources linked via a network, the infrastructure of that network and the ability to autonomously discover, manage, troubleshoot and resolve network issues will become fundamental to network operations. We also take advantage of our position as a network specialist to provide software solutions needed for network administration. These range from administration and monitoring of network equipment to authentication of connected devices and network status analysis. Our world-class global professional services organization offers unsurpassed support together with network design recommendations, project consultation, staging services and post-installation support.

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