Sr. Electromagnetics Design Engineer

Posted 2 Days Ago
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Apex, NC, USA
In-Office
Senior level
Appliances • Industrial • Manufacturing
The Role
Leads the design and production release of inductive position sensors, encoders, and electric motors. Performs electromagnetic FEA, prototype validation, bench characterization, and simulation-to-test correlation. Develops technology roadmaps, evaluates emerging technologies, ensures regulatory compliance, and coordinates cross-functional project execution. Serves as a technical subject matter expert, mentors engineers, maintains documentation, and supports strategic planning and customer requirements.
Summary Generated by Built In

Build a career powered by innovations that matter!  At Novanta, our innovations power technology products that are transforming healthcare and advanced manufacturing—improving productivity, enhancing people’s lives and redefining what’s possible.  We create for our global customers engineered components and sub-systems that deliver extreme precision and performance for a range of mission-critical applications—from minimally invasive surgery to robotics to 3D metal printing.

Novanta is one global team with over 26 offices located in The Americas, Europe and Asia-Pacific.  Looking for a great place to work?  You have found it with a culture that embraces teamwork, collaboration and empowerment.  Come explore Novanta.

This position is part of Novanta’s Robotics & Automation group and is one of the company’s core capability pillars. This group focuses on delivering ultra‑precise, high‑reliability motion, sensing, and robotic end‑of‑arm technologies designed for mission‑critical applications across advanced manufacturing, surgical robotics, logistics automation, and emerging humanoid systems.


Summary

As a Senior Electromagnetics Design Engineer, you'll lead the design of high-performance inductive position sensors and encoders as well as electric motors, serving as a technical leader across both disciplines. You'll provide technical leadership on critical projects.  You'll contribute to strategic planning and may serve as a technical advisor. You'll also evaluate and recommend emerging technologies. As a Sr. Electromagnetic Design Engineer, you will report directly to the Engineering Manager.

 

 

 

 

 

Primary Responsibilities

·       Lead design of inductive (resonant/eddy-current) position sensors and encoders—including coil/PCB sensor pattern design, target design, and sensing IC/ASIC integration—from concept through production release.

·       Optimize sensor coil/target geometries and motor magnetic circuits using electromagnetic FEA to achieve required accuracy, resolution, torque/efficiency targets, and immunity to misalignment, stray magnetic fields, and environmental variation.

·       Validate inductive sensor and motor designs through prototype build, bench characterization, and correlation of simulation results with physical test data across operating conditions (gap, tilt, temperature, EMI, load, speed).

·       Develop and maintain technology roadmaps for inductive sensing/encoder and electric motor product lines; evaluate emerging sensing and motor technologies and benchmark competitor solutions.

·       Lead design of electric motors (BLDC, PMSM, induction), including magnetic circuit design, winding configuration, and FEA-based electromagnetic analysis, from concept through production release.

·       Ensure sensor and motor designs comply with applicable industry and regulatory standards (e.g., UL, CSA, CE, IEC, NEMA) and internal safety requirements.

·       Own project planning, execution, and on-time delivery, collaborating with cross-functional teams (PMO, hardware, firmware, manufacturing, quality, sales, and operations) to meet cost, schedule, and Voice-of-Customer requirements.

·       Create and maintain engineering documentation; serve as the subject matter expert and technical advisor on electromagnetic sensing and motor design; mentor and train less experienced engineers.


Required Experience, Education, Skills, Training and Competencies

·       Bachelor’s degree in electrical engineering, electromechanical engineering, or a related technical field (Master’s preferred); 8+ years of combined experience in electromagnetic sensor/position-sensing design and/or electric motor design.

·       Demonstrated hands-on experience designing inductive (resonant/eddy-current) position sensors or encoders, including coil/PCB sensor pattern design, target design, and integration of sensing ICs/ASICs, OR designing electric motors (BLDC, PMSM, induction), including magnetic circuit design and winding configuration — experience in both areas strongly preferred.

·       Proficient in electromagnetic FEA tools for coil, target, and magnetic circuit simulation (e.g., Ansys Maxwell); working knowledge of signal-processing/interpolation techniques for position sensing (ratiometric calculation, SIN/COS interpolation) preferred.

·       Working knowledge of PCB design constraints and electronics/firmware integration for sensor ICs.

·       Experience with electric motor design principles (BLDC, PMSM, induction, synchronous) is equally valued; Novanta will provide cross-training between motor design and inductive sensing disciplines for candidates who are strong in one area and newer to the other.

·       Proficient in 2D and 3D Computer Aided Design (CAD) (e.g., SolidWorks, AutoCAD), and able to mentor less experienced engineers.

·       Familiarity with applicable industry standards and regulatory compliance requirements (UL, CSA, CE, IEC, IEEE, NEMA).

·       Advanced problem-solving using rigorous logic and methods with effective outcomes

·       Advanced decision-making skills using analysis, wisdom, experience, and judgment

·       Advanced project management, communication, and presentation abilities.

·       Ability and willingness to learn and adapt to new technologies and practices across both inductive sensing and electric motor design disciplines

 

Travel Requirements   

·       10 - 15% travel as required

Physical Requirements

·       The employee must occasionally lift and/or move up to 10-25 pounds.

Novanta is proud to be an equal employment opportunity and affirmative action workplace. We consider all qualified applicants without regard to race, color, religion, sex (including pregnancy), sexual orientation, gender identity or expression, national origin, military and veteran status, disability, genetics, or any other category protected by federal law or Novanta policy.

Please call +1 781-266-5700 if you need a disability accommodation for any part of the employment process.

Skills Required

  • Bachelor's degree in electrical engineering, electromechanical engineering, or a related technical field
  • 8+ years of combined experience in electromagnetic sensor or position-sensing design and/or electric motor design
  • Hands-on experience designing inductive position sensors or encoders, including coil/PCB patterns, targets, and sensing IC/ASIC integration, or designing electric motors
  • Proficiency with electromagnetic FEA tools such as Ansys Maxwell
  • Working knowledge of PCB design constraints and electronics/firmware integration for sensor ICs
  • Proficiency in 2D and 3D CAD tools such as SolidWorks or AutoCAD
  • Familiarity with UL, CSA, CE, IEC, IEEE, and NEMA standards and regulatory compliance
  • Advanced problem-solving and decision-making skills
  • Advanced project management, communication, and presentation abilities
  • Ability and willingness to learn technologies across inductive sensing and electric motor design
  • Master's degree in a related technical field
  • Experience designing both inductive sensors/encoders and electric motors
  • Working knowledge of signal-processing and interpolation techniques, including ratiometric calculation and SIN/COS interpolation

Novanta Compensation & Benefits Highlights

The following summarizes recurring compensation and benefits themes identified from responses generated by popular LLMs to common candidate questions about Novanta and has not been reviewed or approved by Novanta.

  • Healthcare Strength — Coverage is described as comprehensive, including medical, dental, vision, mental-health support, HSA/FSA options, telemedicine, and access to on-site clinics in select locations. Plan details indicate broad healthcare support across core needs.
  • Leave & Time Off Breadth — Programs include flexible or unlimited time off for many professional roles and a separate PTO structure for non-exempt roles. Paid parental, family, and medical leave are highlighted as substantial in the U.S.
  • Retirement Support — A strong 401(k) match with immediate vesting is emphasized. This structure provides meaningful employer support for long-term savings.

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The Company
HQ: Bedford, MA
2,075 Employees

What We Do

Novanta delivers innovations that matter for its medical and advanced industrial OEM customers. If you have a passion for solving complex technical problems that lead to breakthrough performance and that enhance people's lives, come join our growing team. Here is a sample of the many exciting applications we serve: • Innovations that ensure the safety of patients and efficient workflows in hospitals using our novel RFID technology • Innovations in additive manufacturing, also known as 3-D metal printing, using our lightning fast lasers and laser beam steering sub-systems • Innovations in minimally invasive surgery using our highly reliable insufflators, pumps and visualization systems • Innovations in robotics and automation using our precision motors, encoders and drives for superior accuracy • Innovations in smartphone production using our fast, accurate lasers and laser beam steering equipment along with our precision motion systems The driving force behind our growth is the team of talented professionals who share our commitment to our values, and our passion for innovation and for our customers’ success. Novanta has deep expertise in precision medicine and manufacturing, medical solutions, and robotics and automation: Precision Medicine and Manufacturing: • Continuous wave, ultrafast and CO2 lasers, along with laser beam steering components and sub-systems Brands: ARGES, Cambridge Technology, Laser Quantum, Synrad Medical Solutions: Minimally Invasive Surgery: • Insufflators, pumps and disposable tube sets; medical visualization systems, video processing and wireless imaging Brands: NDS, Med X Change, Reach Technology, WOM Detection & Analysis: • RFID readers, machine vision solutions, barcode scanning, light and color measurement Brands: JADAK Robotics and Automation: • Motors, encoders, servo drives, air bearing systems and integrated mechatronic solutions Brands: ATI, Celera Motion (inc. Applimotion, Ingenia, MicroE, Zettlex, Westwind)

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