Sr. Automation Engineer, Blades and Vanes Foundry

Reposted 12 Days Ago
Be an Early Applicant
Bastrop, TX, USA
In-Office
Senior level
Aerospace • Other
The Role
The Sr. Automation Engineer designs and maintains automation control systems for investment casting, integrating electromechanical systems and optimizing manufacturing processes using data-driven solutions.
Summary Generated by Built In

SpaceX was founded under the belief that a future where humanity is out exploring the stars is fundamentally more exciting than one where we are not. Today SpaceX is actively developing the technologies to make this possible, with the ultimate goal of enabling human life on Mars.

SR. AUTOMATION ENGINEER, BLADES AND VANES FOUNDRY

Power generation poses one of the key challenges that could slow the worldwide adoption of AI. The Blades and Vanes Investment Casting Manufacturing Team produces components for power generation using investment casting to create equiaxed, directionally solidified, and single-crystal components that excel under the most demanding operating conditions. As an automation engineer at SpaceX, you will apply first principles thinking to design, develop, and maintain core control systems at the cutting edge of investment casting and other manufacturing processes. This includes integrating PLC/SCADA with advanced manufacturing and energy systems for physics-driven optimization of production processes, as well as developing scalable systems for functionality enhancements, quality inspection, and real-time process optimization. 

RESPONSIBILITIES:

  • Integrate electromechanical and mechatronic systems with critical investment casting equipment, including wax injectors, ceramic injectors, preheating, melting, and controlled solidification furnaces
  • Design and develop manufacturing data systems from concept to production, analyzing equipment KPI trends, conducting reliability analysis to create scalable systems for production output, quality inspection, real-time process optimization, and maintenance strategies to enhance equipment uptime and reliability
  • Implement solutions for data collection/storage, using Python/SQL to interface with MES and production databases, while incorporating sensor data for real-time condition monitoring and fault prediction
  • Create and optimize HMI/SCADA/MES interfaces; conduct in-house technology exploration; and integrate predictive analytics for equipment health monitoring 
  • Participate in initial equipment conceptual development and carefully balance product specifications, process requirements, layout complexity, cost, and lead-time limits 
  • Lay out new industrial electrical control panels that are NFPA79/NEC/UL508A compliant and create electrical, pneumatic, and fluid schematics 
  • Architect, write, and debug PLC code, emphasizing generating organized, structured, documented, maintainable, and reusable code for manufacturing applications 
  • Implement (ANSI/RIA15.06/OSHA compliant) control reliable safety systems for safeguarding robots, gantries, conveyors, and other manufacturing equipment 
  • Select and size electrical and electromechanical components such as servo motors and controllers 
  • Manage electrical cabinet builds, field wiring, pneumatic and fluid plumbing  

BASIC QUALIFICATIONS:

  • Bachelor's degree in an engineering, physics, or computer science discipline 
  • 5+ years experience in the design and commissioning of automation and controls systems for industrial applications 

PREFERRED SKILLS AND EXPERIENCE:

  • Proficiency in industrial systems, including configuring control networks (Ethernet/IP, PROFINET, BACnet, Serial Communication)
  • Experience with multiple PLC systems (Siemens, Allen-Bradley, Beckhoff, etc.)
  • Experience with programming ABB mechatronic systems 
  • Experience with electrical schematics using ePLAN for circuits and power distribution
  • Exposure to a wide variety of production machinery, industrial sensors, and equipment (vision systems, dispense systems, temperature controllers, laser distance sensors, Nut-Runners, etc.) 
  • Hands-on experience in manufacturing settings, solving complex problems using data and customized solutions. Proven results that have improved equipment reliability and reduced downtime  
  • Proficiency in Python and SQL, with experience applying these to analyze sensor data for equipment reliability analysis and predictive modeling
  • Hands-on experience troubleshooting and fixing electro-mechanical devices, using hand tools, diagnostic tools (e.g., multimeters, vibration analyzers), and techniques for condition-based monitoring 
  • Proven interpersonal skills and ability to objectively resolve conflict within a large group 
  • Ability to work flexible hours and schedules as required, with a passion for tackling challenging engineering problems and a drive to innovate and grow in a dynamic, high-impact environment
  • Excellent communication skills, both written and verbal 
  • Experience in fast-paced iterative design and manufacturing environments 
  • Experience solving complex problems with little to no supervision on schedule as an individual or as a member of an integrated team 

ADDITIONAL REQUIREMENTS:

  • Ability to work extended hours and weekends as needed to support critical milestones 
  • Must be willing to travel (up to 10%)

ITAR REQUIREMENTS:

  • To conform to U.S. Government export regulations, applicant must be a (i) U.S. citizen or national, (ii) U.S. lawful, permanent resident (aka green card holder), (iii) Refugee under 8 U.S.C. § 1157, or (iv) Asylee under 8 U.S.C. § 1158, or be eligible to obtain the required authorizations from the U.S. Department of State. Learn more about the ITAR here.  

SpaceX is an Equal Opportunity Employer; employment with SpaceX is governed on the basis of merit, competence and qualifications and will not be influenced in any manner by race, color, religion, gender, national origin/ethnicity, veteran status, disability status, age, sexual orientation, gender identity, marital status, mental or physical disability or any other legally protected status.

Applicants wishing to view a copy of SpaceX’s Affirmative Action Plan for veterans and individuals with disabilities, or applicants requiring reasonable accommodation to the application/interview process should reach out to [email protected]

Skills Required

  • Bachelor's degree in engineering, physics, or computer science
  • 5+ years experience in automation and controls systems for industrial applications
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The Company
Austin, Texas
8,879 Employees
Year Founded: 2002

What We Do

SpaceX designs, manufactures and launches the world’s most advanced rockets and spacecraft. The company was founded in 2002 by Elon Musk to revolutionize space transportation, with the ultimate goal of making life multiplanetary. SpaceX has gained worldwide attention for a series of historic milestones. It is the only private company ever to return a spacecraft from low-Earth orbit, which it first accomplished in December 2010. The company made history again in May 2012 when its Dragon spacecraft attached to the International Space Station, exchanged cargo payloads, and returned safely to Earth — a technically challenging feat previously accomplished only by governments. Since then Dragon has delivered cargo to and from the space station multiple times, providing regular cargo resupply missions for NASA.

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