AeroVironment

Spring 2026 Mechanical Engineering Intern

Posted 3 Days Ago

Be an Early Applicant

Petaluma, CA

In-Office

Internship

Aerospace • Robotics

The Role

Assist in designing mechanical components and systems, creating 3D CAD models, supporting simulations, and documenting design progress.

Summary Generated by Built In

Worker Type

Supplemental

Job Description

We are currently seeking a motivated and passionate student to join our team for a full-time, onsite Spring Internship running from January through April. Please only apply if you are interested in this schedule and location. Our program is meticulously designed to provide students with an immersive and dynamic experience within our industry, offering a taste of what it's like to be part of our professional team. We strive to simulate a full-time job, enabling our interns to work hands-on with cutting-edge technology, contribute to meaningful projects, build strong relationships with coworkers, and develop strategic problem-solving skills. Our program is highly selective, hosting only a handful of interns each year, ensuring personalized attention and ample opportunities to work closely with AV team members. Position Responsibilities

Assist in the design of mechanical components and systems, including airframes, payload enclosures, ground equipment, launch systems, and electro-mechanical assemblies
Create and modify 3D CAD models and assemblies using SolidWorks
Support simulation and analysis tasks using tools like SolidWorks Simulation or ANSYS
Participate in prototype fabrication, assembly, and testing using in-house tools and rapid prototyping methods (e.g., 3D printing)
Help generate technical drawings and bills of materials in accordance with industry drafting standards
Collaborate with engineers to support design reviews, testing activities, and integration of mechanical systems
Contribute to documentation and reporting of design progress and test results
Learn and assist in configuration control and engineering change processes
Perform other tasks as assigned to support ongoing development efforts

Basic Qualifications (Required Skills & Experience)

Currently pursuing a Bachelor’s degree in Mechanical Engineering, Aerospace Engineering, or a related field
Basic experience with 3D CAD software (preferably SolidWorks)
Familiarity with mechanical components such as machined parts, sheet metal, plastic parts, or composite materials
Exposure to hands-on prototyping, lab testing, or mechanical assembly through academic or personal projects
Strong communication and organizational skills
Eagerness to learn and contribute in a fast-paced, collaborative environment

Preferred Qualifications & Competencies

Familiarity with SolidWorks EPDM or other Product Data Management (PDM) systems
Exposure to ASME Y14.5 GD&T standards and engineering drawing practices
Interest or experience in designing test fixtures or tooling
Basic understanding of structural dynamics or thermodynamics in mechanical design
Demonstrated problem-solving ability and attention to detail
Self-motivated, proactive, and eager to take initiative
Team player who values collaboration and continuous improvement

Physical Demands

Ability to work in an office and light R&D lab environment (Constant)
Required to sit or stand for extended periods; use hands and fingers to operate a computer or tools (Frequent)

The salary range for this role is:

$0 - $0

AeroVironment considers several factors when extending an offer, including but not limited to, the location, the role and associated responsibilities, a candidate’s work experience, education/training, and key skills.

ITAR Requirement:

This position requires access to information that is subject to compliance with the International Traffic Arms Regulations (“ITAR”) and/or the Export Administration Regulations (“EAR”). In order to comply with the requirements of the ITAR and/or the EAR, applicants must qualify as a U.S. person under the ITAR and the EAR, or a person to be approved for an export license by the governing agency whose technology comes under its jurisdiction. Please understand that any job offer that requires approval of an export license will be conditional on AeroVironment’s determination that it will be able to obtain an export license in a time frame consistent with AeroVironment’s business requirements. A “U.S. person” according to the ITAR definition is a U.S. citizen, U.S. lawful permanent resident (green card holder), or protected individual such as a refugee or asylee. See 22 CFR § 120.15. Some positions will require current U.S. Citizenship due to contract requirements.

Benefits: AV offers an excellent benefits package including medical, dental vision, 401K with company matching, a 9/80 work schedule and a paid holiday shutdown. For more information about our company benefit offerings please visit: http://www.avinc.com/myavbenefits.

We also encourage you to review our company website at http://www.avinc.com to learn more about us.

Principals only need apply. NO agencies please.

Who We Are

Based in California, AeroVironment (AVAV) is a global leader in unmanned aircraft systems (UAS) and tactical missile systems. Founded in 1971 by celebrated physicist and engineer, Dr. Paul MacCready, we’ve been at the leading edge of technical innovation for more than 45 years. Be a part of the team that developed the world’s most widely used military drones and created the first submarine-launched reconnaissance drone, and has seven innovative vehicles that are part of the Smithsonian Institution’s permanent collection in Washington, DC.

Join us today in developing the next generation of small UAS and tactical missile systems that will deliver more actionable intelligence to our customers so they can proceed with certainty – and succeed.

What We Do

Building on a history of technological innovation, AeroVironment designs, develops, produces, and supports an advanced portfolio of unmanned aircraft systems (UAS) and tactical missile systems. Agencies of the U.S. Department of Defense and allied military services use the company’s hand-launched UAS to provide situational awareness to tactical operating units through real-time, airborne reconnaissance, surveillance, and target acquisition.

We are proud to be an EEO/AA Equal Opportunity Employer, including disability/veterans. AeroVironment, Inc. is an Equal Employment Opportunity (EEO) employer and welcomes all qualified applicants. Qualified applicants will receive fair and impartial consideration without regard to race, sex, color, religion, national origin, age, disability, protected veteran status, genetic data, sexual orientation, gender identity or other legally protected status.

ITAR

U.S. Citizenship required