Senior Testing Engineer - Military Engines

Posted 4 Days Ago
Be an Early Applicant
Graniteville, SC, USA
In-Office
Senior level
Software • Industrial • Automation • Manufacturing
The Role
Tests, calibrates, commissions, and troubleshoots diesel engines for military and commercial heavy-duty applications. Performs dynamometer, HiL/MiL, vehicle, and field testing; analyzes data; diagnoses mechanical, electrical, hydraulic, and control-system issues; supports customers and production; manages project status and budgets; documents engineering work; and mentors junior engineers. The role requires extensive domestic and international travel, flexible shifts, physical work in confined spaces, and U.S. citizenship for government-contract assignments.
Summary Generated by Built In
Job Description

  • Coordinate, prepare and perform diesel engine development, calibration and engineering support work in an engine dynamometer test cell, on HiL/MiL systems and if necessary, in the field.  
  • Focus is on diesel engines for military applications. Depending on the business situation, the same scope of work on commercial heavy-duty diesel engines is expected. 
  • Develop, analyze and evaluate unique engineering solutions with consideration of factors such as system effectiveness, reliability, configuration, emission regulations, customer requirements and cost. 
  • Coordinate, support and perform commissioning and testing of prototype engines/vehicles and early production units together with the customer and their sub-contractors with regards to our scope for applications including but not limited to wheeled/tracked military vehicles, mining equipment, marine, rail, and oil and gas. 
  • Develop technically reasonable and feasible alternatives with regards to time and money for challenges occurring during the progress of the project. 
  • Support customers in case of irregularities. Support and troubleshoot field failures.  
  • Facilitate communication between customer and different engineering groups.  
  • Ability to read and understand controller wiring diagrams and integration including ability to make custom harnesses for vehicle and test benches. Experience at CAN-Bus troubleshooting and monitoring. 
  • Provide field support for After Sales and Applications departments whenever complex issues require engineering support. 
  • Communicate and consult with Engineering and Design departments worldwide. 
  • Provide support for production and train production staff whenever complex issues require engineering support. 
  • Maintains daily record of work hours by job number for budgeting & auditing purposes 
  • Document the preparation, execution and analysis of tasks performed according to highest engineering standards. 
  • Manage, track and communicate project status and assist in managing project budget and project forecast. 
  • Mentor and train less experienced engineers 
  • Maintain a clean and safe work environment. 
  • Promote a compliance culture and live the latter and the spirit of the Rolls-Royce Code of Conduct. 
  • Perform special projects as required. 

Qualifications

Required: 

  • Bachelor's degree in Mechanical Engineering, Electrical Engineering or Automotive Engineering and 3 years of engineering experience testing and calibrating combustion engines in a dynamometer test cell and in the field; or 7 years of engineering experience testing and calibrating combustion engines in a dynamometer test cell and in the field. 

  • Excellent knowledge of the principles and complete operation of internal combustion engines and diesel engine technology 

  • Excellent experience diagnosing diesel engines in test cells and installed in a vehicle 

  • Excellent experience with troubleshooting mechanical, electrical and hydraulic components of diesel engines 

  • Excellent knowledge of engine control units and their operation 

  • Experience with engine-specific instrumentation, data acquisition systems, signal processing and data management 

  • Strong skills in the use of measurement and testing tools for mechanical and electrical systems 

  • Strong knowledge in the physical properties of fuels, coolants, lubricants and oils 

  • Excellent project management skills. 

  • Excellent organizational, planning and follow-up skills 

  • Very strong interpersonal skills 

  • Excellent work and time management skills 

  • Excellent oral and written communication skills 

  • Ability to bend down, stand over, lay down and complete work tasks within the tight confines typical of marine engine compartments and/or engine rooms for long periods of time 

  • Ability to lift, push, pull weights in the 20-60 lb range 

  • Must be available to work flexible hours including night shifts and weekends 

  • U.S. Citizenship required as this position occasionally will be working under a government contract 

  • Ability to travel 50-80% on short notice domestic and international 

  • Strong ability to adapt to new circumstances quickly 

 

Preferred: 

  • Master's degree in Mechanical, Electrical engineering or related field 

  • Knowledge of MTU, Daimler, and Detroit Diesel Controllers 

  • Experience with ETAS INCA, MTU Diasys and Xentry 

  • Knowledge of test cell automation systems 

  • Experience working with authorities/military customers 

  • MTU product knowledge 

  • Experience in operating fork lift trucks 

  • Experience in rigging of weights up to 1 ton 

  • Strong knowledge, experience and skills in installing and repairing diesel engines – especially in confined spaces 

  • Proven ability to operate machine shop equipment used for fabricating test parts and equipment 

  • Strong skills in the use of mechanical and electrical hand tools 

Additional Information

All your information will be kept confidential according to EEO guidelines.

Skills Required

  • Bachelor’s degree in Mechanical, Electrical, or Automotive Engineering plus 3 years of combustion-engine testing and calibration experience in dynamometer cells and the field, or 7 years of equivalent experience
  • Excellent knowledge of internal combustion engines and diesel engine technology
  • Experience diagnosing diesel engines in test cells and vehicles
  • Experience troubleshooting mechanical, electrical, and hydraulic diesel-engine components
  • Knowledge of engine control units and their operation
  • Experience with engine instrumentation, data acquisition, signal processing, and data management
  • Strong mechanical and electrical measurement and testing skills
  • Knowledge of fuels, coolants, lubricants, and oils
  • Project management, organizational, planning, follow-up, communication, and time-management skills
  • Ability to work in confined marine engine compartments and lift, push, or pull 20–60 pounds
  • Availability for flexible hours, night shifts, and weekends
  • U.S. citizenship
  • Ability to travel 50–80% domestically and internationally on short notice
  • Master’s degree in Mechanical, Electrical, or related Engineering
  • Knowledge of MTU, Daimler, and Detroit Diesel controllers
  • Experience with ETAS INCA, MTU Diasys, and Xentry
  • Knowledge of test cell automation systems
  • Experience working with military customers or authorities
  • MTU product knowledge
  • Forklift operation experience
  • Experience rigging weights up to one ton
  • Diesel-engine installation and repair experience in confined spaces
  • Ability to operate machine-shop equipment and use mechanical and electrical hand tools
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The Company
HQ: Wauwatosa, WI
4,000 Employees
Year Founded: 2005

What We Do

Cielo Projects (operating as Velotic™) is a leading independent industrial software company providing data‑driven solutions that improve manufacturing efficiency, productivity, and operational insight. Serving customers across manufacturing, oil & gas, utilities, and infrastructure, the company leverages a portfolio anchored by Proficy, Kepware, and ThingWorx to support global industrial operators, with a primary focus on AI‑enabled manufacturing and industrial software.

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