About Us
With more than 2 million nautical miles sailed and 50,000 days at sea, Saildrone has earned the trust of governments worldwide. Our unmanned surface vehicles (USVs) deliver continuous, real-time intelligence in the toughest oceans on Earth—giving our partners faster awareness, stronger security, and a decisive edge at sea.
Our USVs are long-range, extreme-endurance platforms powered by advanced sensors and proprietary AI - they have been designed to operate where no crewed vessel can. They collect critical insights above and below the surface to support border security, law enforcement, naval operations, and undersea infrastructure protection.
Headquartered in Alameda, CA, with offices in Washington, DC, and global deployment hubs, Saildrone operates missions worldwide. Join a fast-moving, mission-driven team at the intersection of AI, autonomy, and defense technology—where data turns into intelligence, and intelligence drives action.
The Role
As a Manufacturing Test Engineer, you will be responsible for ensuring that all critical drone systems are operating as expected prior to leaving the factory. You will support the testing regime that occurs throughout the manufacturing process, from cable harnesses, to fully integrated systems. You will fill a central role within the company and collaborate with a variety of teams in engineering, operations, and production. You will apply technical expertise to ensure operational excellence across our product line.
Responsibilities
● Build production test solutions, define test regimes, and integrate testing into the manufacturing process
● Analyze metrics, troubleshoot hardware and firmware, and improve system reliability
● Work with engineers, operations, and product teams to enhance observability and resolve technical issues
● Write and manage test scripts, design fixtures, and document best practices
● Provide guidance to production technicians and engineering colleagues on test setup operations
Required skills and experience
● Bachelor’s degree in a related field or equivalent experience, with 3+ years in hardware testing, including 1+ years testing complex technology in R&D or production
● Experience in developing manufacturing tests for devices like power distribution modules, motor controllers, and network switches, with proficiency in PCBa-level testing and debugging complex systems interfacing with vehicle sub-systems
● Programming skills in Python and shell scripting; familiarity with C++ or C#; comfortable using command-line tools on Linux OS for diagnosing issues and improving test-related tasks
● Experience in fast-paced environments, collaborating cross-functionally to solve integration problems and lead or follow within diverse teams
● Familiarity with automotive protocols (e.g., CAN), hardware interfaces, industrial harness connections, and hardware test frameworks like OpenHTF.
● Ability to interpret electrical diagrams/schematics and mechanical systems for diagnostics and repairs
● Ability to write clear measurable test plans and effectively document processes; strong communication skills; committed to safety with sound judgment for operations in diverse environments
Desired skills and experience
● Hands-on experience with AIS, VHF, and SBD communication systems, including setup, troubleshooting, and integration
● Background in a production-facing role, ensuring smooth manufacturing processes, quality control, and efficient workflows to meet operational goals
● Experience with battery assembly, testing procedures, and performance validation, including diagnosing failures and optimizing reliability
● Proficiency in testing diesel power units, including load testing, diagnostics, and performance tuning for integration into mechanical and electrical systems
● Ability to anticipate potential failures, implement real-time monitoring strategies, and develop preventive measures to enhance system reliability and uptime
Physical Requirements
Must be able to operate test equipment, machinery and AV equipment; use power tools; lift heavy loads up to 50 lbs.
Location: This position is in Alameda, CA. Our waterfront office offers beautiful views of San Francisco Bay in always sunny Alameda.
All employees are required to provide proof of authorization to work in the U.S. within their first 3 days of work. Please note that the Company does not sponsor employees for work visas or permanent resident cards to work in the U.S. If you need sponsorship for a work visa or green card, you will not be qualified for employment with Saildrone.
Benefits:
- Paid time off, including vacation, bereavement, jury duty, sick time and parental leave
- Comprehensive and competitive medical, dental and vision plans, and HSA with employer matching.
- Company sponsored life insurance
- Stock Options
- Annual stipend for continued learning and development
- Quarterly company BBQs at our Alameda HQ (bring your friends and family!)
- Free Bay Area Public Transportation via AlamedaTMA with the BayPass Clipper Card
Individual compensation packages are based on geographic location, scope of the role, and relevant experience, among other factors.
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What We Do
Saildrone provides comprehensive turnkey data solutions for maritime security, ocean mapping, and ocean data. The company provides real-time access to critical data from any ocean on earth, 24/7/365, and uses proprietary software applications to transform that data into actionable insights and intelligence. Saildrone’s fleet of uncrewed surface vehicles (USVs), powered by renewable wind and solar power, have a minimal carbon footprint and are designed to make ocean intelligence cost-effective at scale. Saildrones operate 24/7/365, without the need for a crewed support vehicle, and have sailed over 750,000 nautical miles from the Arctic to the Antarctic and spent more than 17,000 days at sea in the harshest ocean conditions on the planet.
