Senior Staff Controls Software Engineer

Posted 10 Hours Ago
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Menlo Park, CA, USA
In-Office
189K-223K Annually
Senior level
Energy
The Role
Architects and deploys industrial HMI and SCADA systems for power generation sites using Ignition, OPC UA, Modbus, and SunSpec. Builds scalable site-agnostic interfaces, telemetry pipelines, alarm and diagnostic systems, and DERMS integrations. Leads testing, hardware-in-the-loop validation, safety logic, grid compliance, and technical architecture while collaborating with Product, Controls, and Hardware teams.
Summary Generated by Built In

Overview

    Mainspring Energy is seeking a highly skilled Sr. Staff Controls Software Engineer to architect, develop, and deploy industrial-grade Human-Machine Interfaces (HMI) and SCADA systems for our Linear Generator sites. As a senior individual contributor and technical lead, you will define the architecture for modernizing our operator interfaces using Ignition, building scalable, site-agnostic UI frameworks, and implementing robust industrial communication pipelines using OPC UA, Modbus, and related protocols. You will bridge hardware controls, site telemetry, and operator visualization to deliver intuitive, reliable, and secure control interfaces across commercial, microgrid, and utility-scale deployments.

Responsibilities

  • Ignition HMI Development: Lead the design, architecture, and deployment of commercial-grade operator interfaces standardized on the Ignition SCADA platform.
  • Site-Agnostic UI Architecture: Build dynamic, site-agnostic HMI screens and tag structures that seamlessly scale across diverse power plant configurations, skids, and high generator counts.
  • Protocol & Telemetry Integration: Implement robust communication interfaces and telemetry pipelines utilizing OPC-UA, Modbus, and SunSpec for real-time SCADA data exposure and third-party integration.
  • Alarming & Diagnostics: Develop comprehensive alarm management, system of events logging, and diagnostic dashboards for deep visibility into site hardware and network status.
  • Testing & Validation: Own the testing lifecycle for new features, including unit testing, integration testing, and hardware-in-the-loop (HIL) validation to ensure site safety logic and grid compliance.
  • DER Integration: Implement strategies for integrating Mainspring technology into Distributed Energy Resource Management Systems (DERMS) and complex microgrid environments.
  • Cross-Functional Collaboration: Work with Product, Controls and Hardware teams to translate utility requirements and interconnection standards into functional software specifications. 

Qualifications

  • Industry Experience: 12+ years of hands-on experience in commercial power generation, industrial automation, manufacturing or utility-scale energy projects.
  • HMI & SCADA Expertise: Deep hands-on experience building complex industrial HMI/SCADA systems, with demonstrated mastery of the Ignition platform (Perspective/Vision modules, UDTs, Tag Historian) and industrial communication protocols, specifically OPC-UA, Modbus TCP/RTU, and SunSpec, alongside relational database integration (e.g., PostgreSQL).
  • Software Architecture & Scalability: Proven experience defining industrial software architecture, leading technical decisions, and delivering reusable, site-agnostic HMI/SCADA platforms from design through deployment.
  • Grid Interconnection Standards: Experience with grid interconnection standards (e.g., IEEE 1547, UL 1741).
  • Cybersecurity Frameworks: Knowledge of cybersecurity frameworks for industrial control systems (e.g., NERC CIP).
  • Technical Communication: Ability to create clear technical documentation and system diagrams that bridge the gap between industrial hardware and modern software.

Skills Required

  • 12+ years of hands-on experience in commercial power generation, industrial automation, manufacturing, or utility-scale energy projects
  • Deep hands-on experience building complex industrial HMI and SCADA systems
  • Demonstrated mastery of the Ignition platform, including Perspective, Vision, UDTs, and Tag Historian
  • Experience with OPC UA, Modbus TCP/RTU, SunSpec, and relational database integration such as PostgreSQL
  • Experience defining industrial software architecture and delivering reusable, site-agnostic HMI/SCADA platforms
  • Experience with grid interconnection standards such as IEEE 1547 and UL 1741
  • Knowledge of industrial control system cybersecurity frameworks such as NERC CIP
  • Ability to create technical documentation and system diagrams connecting industrial hardware and software
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The Company
HQ: Menlo Park, CA
294 Employees
Year Founded: 2010

What We Do

Driven by our vision of the affordable, reliable, net-zero carbon grid of the future, Mainspring has developed a new category of power generation — the linear generator — that delivers onsite, fuel-flexible power to accelerate the transition to the future grid. To learn more visit www.mainspringenergy.com.

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