Senior Process Engineer

Posted 8 Days Ago
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Juncos, PRI
In-Office
Senior level
Biotech • Pharmaceutical
The Role
Lead process optimization, troubleshooting, validation, and capital projects in pharmaceutical/biotech manufacturing. Design and implement system changes, coordinate cross‑functional stakeholders and external consultants, manage budgets and change controls, support deviation investigations and regulatory inspections, and develop protocols, tests, and technical documentation for process and facility modifications.
Summary Generated by Built In

The Senior Engineer independently leads and directs process optimization, troubleshooting, system/facility modifications, and capital project activities within operations, manufacturing, pilot plant, and engineering environments. This role applies advanced engineering principles to design and implement major system changes, experiments, and process improvements.

Key Responsibilities

  • Execute complex or novel engineering assignments requiring development of new or improved techniques and procedures.
  • Develop engineering policies and procedures impacting multiple organizational units.
  • Apply advanced engineering techniques and adapt specialized methods to diverse assignments.
  • Utilize engineering knowledge beyond core discipline to support cross‑functional initiatives.
  • Serve as a peer‑recognized SME responsible for determining methodologies in at least one engineering technology area.
  • Apply mature engineering judgment in planning and conducting projects.
  • Develop technical solutions to complex problems requiring creativity, innovation, and engineering expertise.
  • Collaborate with Research, Manufacturing, Process Development, Utilities, Facilities, Quality Assurance, and Validation to define requirements for major system or facility modifications.
  • Partner with Project Managers to deliver engineering projects within schedule, budget, and quality expectations.
  • Coordinate external consultants, architects, and engineering firms in developing standard design documentation.
  • Develop departmental or multi‑disciplinary project budgets and manage cost controls for assigned areas.
  • Own change controls for manufacturing process changes.
  • Support major/trend deviation investigations, including root cause analysis, CAPA determination, authoring investigation reports, and presenting during regulatory inspections.
  • Support risk assessments and microbial evaluation activities.
  • Design, coordinate, and support execution of functional tests, water tests, and challenge runs for major changes or campaign readiness; generate technical protocols as needed.
  • Provide guidance during MBR (Master Batch Record) creation and revisions.
  • Perform assessments supporting process, automation, or equipment modifications and special projects.
  • Complete assessments for new or modified BOMs (Bill of Materials).

Skills

  • Working knowledge of pharmaceutical/biotech processes
  • Familiarity with validation processes and protocol execution
  • Experience with documentation in highly regulated environments
  • Ability to operate specialized laboratory and engineering equipment
  • Ability to interpret and apply GLP, GMP, GDP
  • Ability to apply engineering science to production systems
  • Ability to develop solutions to technical problems of limited to moderate scope
  • Strong problem‑solving and applied engineering skills
  • Technical report writing and verbal communication skills
  • Understanding of validation requirements for new equipment installations
  • Ability to manage multiple projects simultaneously
  • Ability to determine when internal or external resources are required
  • Collaboration, facilitation, schedule development, and project management skills
  • Ability to delegate and manage project work of others
  • Working knowledge of financial analysis tools
  • Leadership, conflict resolution, negotiation, and vendor/contractor management

Requirements

Required Education

  • Doctorate in Engineering, OR
  • Master’s degree + 2 years of engineering experience, OR
  • Bachelor’s degree in Engineering + 4 years of engineering experience

Preferred Qualifications

  • In‑depth experience with bio‑processing unit operations
  • Knowledge of Root Cause Analysis methodologies (Fishbone, Six Boxes, 5 Why’s, Kepner‑Tregoe)
  • Familiarity with Lean Manufacturing practices
  • Strong communication and collaboration skills across manufacturing, process development, and quality
  • Proficiency in GDP within regulated environments
  • Experience with systems such as TrackWise, Spotfire, CDOCS, and process monitoring platforms
  • Strong technical writing and presentation skills
  • Excellent written and verbal communication skills in English and Spanish

Benefits
  • 6-month contract with possible extension
  • Adminsitrative shift

Skills Required

  • Doctorate in Engineering OR Master's degree + 2 years engineering experience OR Bachelor's degree in Engineering + 4 years engineering experience
  • Working knowledge of pharmaceutical/biotech processes
  • Familiarity with validation processes and protocol execution
  • Experience with documentation in highly regulated environments
  • Ability to interpret and apply GLP, GMP, GDP
  • Ability to operate specialized laboratory and engineering equipment
  • Project management skills and ability to manage multiple projects simultaneously
  • Technical report writing and strong verbal communication skills
  • Experience supporting root cause analysis, CAPA investigations, and regulatory inspection responses
  • Working knowledge of financial analysis tools
  • In-depth experience with bio-processing unit operations
  • Knowledge of Root Cause Analysis methodologies (Fishbone, Six Boxes, 5 Why's, Kepner-Tregoe)
  • Familiarity with Lean Manufacturing practices
  • Experience with TrackWise, Spotfire, CDOCS, and process monitoring platforms
  • Proficiency in GDP within regulated environments
  • Excellent written and verbal communication skills in English and Spanish
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The Company
HQ: Cambridge, MASSACHUSETTS
39 Employees
Year Founded: 2010

What We Do

BioPharma Consulting JAD Group provides a complete portfolio of technical support and solutions for the FDA regulated industry. We deliver solutions with a flexible cost effective approach to meet your company’s needs. BPC JAD group is a company created to help our customers bridge the gap between their business strategy and results. Our mission is to help our clients succeed by partnering with them and providing value added business solutions on the validation, engineering and compliance fields. We will carry out our mission by creating a long-term partnership with our customers and provide reliable and cost effective technical solutions. BPC JAD Group objective is to deliver reliable tailored solutions; from providing consultation to becoming part of your staff. We will develop customized frameworks to help our customers unlock the hidden value in their plants, facilities, equipment and people with an optimal integration of resources regulations and technology.

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