Senior Mechanical Engineer

Posted 12 Days Ago
Be an Early Applicant
Dallas, TX
Hybrid
88K-150K Annually
Senior level
Aerospace • Hardware • Information Technology • Security • Software • Cybersecurity • Defense
Where purpose connects.
The Role
Lead mechanical design, analysis, test, and production support for high-reliability military electronic systems. Perform CAD modeling, tolerance and thermal/structural/vibration analyses, root-cause investigations, prototype build/test, and manufacturing support while ensuring compliance with military and industry standards.
Summary Generated by Built In
Job Description
See what you're missing. Our employees work on the world's most advanced electronics - from detecting threats for F-35 pilots to illuminating the night for soldiers. Spanning air, land, sea, and space, we are developing the technology of tomorrow, delivered today. Drawing strength from our differences, we're innovating for the future. And you can, too.
Our flexible work environment provides you a chance to change the world without giving up your personal life. We put our customers first - exemplified by our mission: "We Protect Those Who Protect Us®." Sound like a team you want to be a part of? Come build your career with BAE Systems.
In Command, Control, Communications, Computers, Intelligence, Surveillance, and Reconnaissance (C4ISR) Systems, you'll help develop systems that sense, control, exploit and disseminate actionable information to warfighters supporting a variety of missions.
BAE Systems is seeking a proactive Sr. Mechanical Engineer with diverse analytical capabilities and demonstrated technical expertise. This individual will provide support to the design, development, integration/test, and production of dynamic electronic military systems. The engineer will work closely with hardware integrated into a variety of complex Signal Intelligence systems. The individual must be a self-starter and is desired to have development experience working with integrated military electronic hardware and related test equipment.
The selected candidate will be expected to execute both individually and in small, yet diverse, team environments through production and sustainment support, and may include other phases of the product life cycle including concept development, detail design, qualification, and manufacturing transition. The engineer will be responsible for solving production issues while developing robust hardware solutions to meet demanding customer requirements and will leverage their mechanical engineering expertise to perform detailed design and analyses. Day to day, activities will include root cause and corrective action activities in a production environment. This will include close interactions with the manufacturing team and suppliers, including generating 3D solid models, drawings, and documentation utilizing GD&T principles; performing tolerance analyses to assure fit & function; performing thermal, structural/stress, and vibration analyses; assessing designs against environmental requirements; as well as generating prototypes in support of test and verification efforts.
With a product focus, the individual will actively partner with other engineering disciplines and operations personnel to develop solutions that adhere to DFM requirements. Additionally, the engineer will support resolution of technical issues that are discovered during manufacture and test of deliverable hardware. This may include evaluating and troubleshooting mechanical faults and issues, assessing test failures for root cause, identifying disposition/corrective actions, as well as designing test equipment to ensure the performance and integrity of manufactured products.
The successful mechanical engineering candidate will have applicable experience in the following areas:
  • Design, development, and analysis of electromechanical hardware and systems
  • Product/Factory Support of DoD military electronics/avionics equipment
  • State-of-the-art mechanical engineering design and development tools
  • Prototype & test
  • Strong "hands-on" laboratory experience with instrumentation, equipment, and processes
  • MIL specs & standards, industry standards including ASTM, SAE, DO
  • Engineering documentation and presentations

The ideal candidate will thrive in a learning environment that encourages leadership and technical growth.
Please note that pursuant to a government contract, this specific position requires US citizenship.
Because this role involves a combination of collaborative/in-person and independent work, it will take the form of a hybrid work format, with time split between working onsite and remotely.
Required Education, Experience, & Skills
  • Bachelor's degree in mechanical engineering
  • 4+ years work experience (or 2+ years with MS ME) designing, testing, and troubleshooting high-reliability mechanical systems
  • Demonstrated understanding of mechanical principles, test methodologies, and the ability to work with advanced test equipment and cutting-edge technology
  • Strong "hands-on" laboratory experience with instrumentation, equipment, and processes
  • Eligible to obtain a DOD Security Clearance

Preferred Education, Experience, & Skills
  • Possess an understanding in the application of heat transfer principles, strength of materials, materials selection, design for vibration environments and the ability to apply those principles to unique mechanical design challenges
  • Experience with mechanical engineering tools for design and analysis, including ANSYS Workbench/Mechanical, PTC Creo, MATLAB/Simulink, Siemens NX, ANSYS Icepak
  • Familiarity with design, analysis, and manufacturing standards associated with complex multilayer rigid and rigid-flex CCAs
  • Knowledge of engineering development processes for aero/defense industry, including designing and testing to ASTM, SAE, DO, MIL-STD-810
  • Knowledge of 3D printing capabilities
  • A self-starter with Agile hardware development experience
  • Exceptional degree of ingenuity, creativity, and resourcefulness.
  • Strong written and verbal communication skills

Pay Information
Full-Time Salary Range: $88189 - $149922
Please note: This range is based on our market pay structures. However, individual salaries are determined by a variety of factors including, but not limited to: business considerations, local market conditions, and internal equity, as well as candidate qualifications, such as skills, education, and experience.
Employee Benefits: At BAE Systems, we support our employees in all aspects of their life, including their health and financial well-being. Regular employees scheduled to work 20+ hours per week are offered: health, dental, and vision insurance; health savings accounts; a 401(k) savings plan; disability coverage; and life and accident insurance. We also have an employee assistance program, a legal plan, and other perks including discounts on things like home, auto, and pet insurance. Our leave programs include paid time off, paid holidays, as well as other types of leave, including paid parental, military, bereavement, and any applicable federal and state sick leave. Employees may participate in the company recognition program to receive monetary or non-monetary recognition awards. Other incentives may be available based on position level and/or job specifics.
About BAE Systems Electronic Systems
BAE Systems, Inc. is the U.S. subsidiary of BAE Systems plc, an international defense, aerospace and security company which delivers a full range of products and services for air, land and naval forces, as well as advanced electronics, security, information technology solutions and customer support services. Improving the future and protecting lives is an ambitious mission, but it's what we do at BAE Systems. Working here means using your passion and ingenuity where it counts - defending national security with breakthrough technology, superior products, and intelligence solutions. As you develop the latest technology and defend national security, you will continually hone your skills on a team-making a big impact on a global scale. At BAE Systems, you'll find a rewarding career that truly makes a difference. Electronic Systems (ES) is the global innovator behind BAE Systems' game-changing defense and commercial electronics. Exploiting every electron, we push the limits of what is possible, giving our customers the edge and our employees opportunities to change the world. Our products and capabilities can be found everywhere - from the depths of the ocean to the far reaches of space. At our core are more than 14,000 highly talented Electronic Systems employees with the brightest minds in the industry, we make an impact - for our customers and the communities we serve.
This position will be posted for at least 5 calendar days. The posting will remain active until the position is filled, or a qualified pool of candidates is identified.

Top Skills

Ansys Workbench,Ansys Mechanical,Ansys Icepak,Ptc Creo,Matlab,Simulink,Siemens Nx,Gd&T,3D Printing,Dfm,Tolerance Analysis,Mil-Std-810,Mil Specs,Astm,Sae,Do
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The Company
HQ: Falls Church, VA
40,000 Employees
Year Founded: 1999

What We Do

Improving the future and protecting lives is an ambitious mission, but it’s what we do. As a leading aerospace, defense, and security company, we work together to deliver a full range of products and services for air, land, space, and naval forces, as well as advanced electronics, security, information technology solutions and customer support services.

How we work is rooted in purpose – a purpose to protect those who protect us, to unite our community of colleagues and customers, and to drive forward the growth and development of our exceptional team members. It's where purpose connects.

Why Work With Us

We believe your career should be filled with innovation and discovery. And that's exactly what you'll find at BAE Systems. As you work to develop the latest technology and defend national security, you will continually hone your skills and expand knowledge. On a sharp and collaborative team, you will be challenged – and supported – at every turn.

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Hybrid Workspace

Employees engage in a combination of remote and on-site work.

As the work place continues to evolve, so do we. Remote and hybrid opportunities are available at BAE Systems depending on the nature of the role. Check your job requisition to learn more.

Typical time on-site: Not Specified
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HQBAE Systems, Inc. headquarters
Annapolis Junction, MD
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Austin, TX
Boulder, CO
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