Senior Mechanical Engineer, Electronics Enclosure Design

Posted An Hour Ago
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Sunnyvale, CA, USA
In-Office
Senior level
Healthtech • Robotics
The future of Intuitive is bright—and it will take curious, driven, and diverse team members to get us there.
The Role
Design and develop electronics enclosures for robotic surgical systems from concept through production. Responsibilities include defining requirements, creating design documentation, applying thermal and EMC principles, selecting prototype vendors, developing tooling and fixtures, conducting verification testing, troubleshooting manufacturing issues, and driving improvements through DFM and failure analysis. The role collaborates across engineering, manufacturing, quality, regulatory, procurement, and service teams while mentoring other engineers.
Summary Generated by Built In
Company Description

It started with a simple idea: what if surgery could be less invasive and recovery less painful? Nearly 30 years later, that question still fuels everything we do at Intuitive. As a global leader in robotic-assisted surgery and minimally invasive care, our technologies—like the da Vinci surgical system and Ion—have transformed how care is delivered for millions of patients worldwide.

We’re a team of engineers, clinicians, and innovators united by one purpose: to make surgery smarter, safer, and more human. Every day, our work helps care teams perform with greater precision and patients recover faster, improving outcomes around the world.

The problems we solve demand creativity, rigor, and collaboration. The work is challenging, but deeply meaningful—because every improvement we make has the potential to change a life.

If you’re ready to contribute to something bigger than yourself and help transform the future of healthcare, you’ll find your purpose here.

Job Description

Primary Function of Position

The Systems Mechanical Engineering team is responsible for the development of multiport da Vinci Surgical Systems from product concept through market launch and initial product stabilization.

The Senior Mechanical Engineer, Electronics Enclosure Design will focus on designing a novel compute box for use within various da Vinci system platforms. This person will need to leverage their working understanding of thermal management, electromechanical design, and design requirement definition and refinement. They will interface with multiple functions including, but not limited to, electrical engineering, systems engineering, manufacturing, procurement, supplier engineering, quality, and regulatory.

The Senior Mechanical Engineer, Electronics Enclosure Design is expected to use first-principles design methodology and analytical skills to conceptualize, develop, and verify a new compute box architecture. This person will be expected to work with various cross-functional representatives on the project, in addition to acting as the functional representative of the product. They will be expected to excel in a focused, high-energy, collaborative work environment with a team of talented engineers. The Senior Mechanical Engineer, Electronics Enclosure Design should be capable of making sound decisions when faced with time constraints and ambiguous or incomplete information typical of research and development.

Roles & Responsibilities

  • Own the mechanical design development of a novel electronics enclosure design

  • Author and release design documentation including drawings, schematics, etc.

  • Working with various interdisciplinary teams (electrical engineering, sustaining engineering, test engineering, field service etc.) to communicate effectively and bring consensus on complex problems

  • Working within multi-disciplinary teams to negotiate requirements

  • Designing for EMC compliance, manufacturability, reliability, serviceability, and cost

  • Selecting and managing vendors in the prototype phase

  • Collaborating with manufacturing to create product assembly tooling, fixtures, and instructions

  • Developing and performing component verification testing

  • Supporting production of final product by troubleshooting process and component problems

  • Providing engineering support to Manufacturing, Materials, Test Engineering, and Service to facilitate transfer of designs

  • Rapid development and iteration of full-scale prototypes of candidate architectures to satisfy requirements

  • Drive design improvements through DFM and failure analysis

  • Mentor and coach other engineers in problem solving 

Qualifications

Skills, Experience, Education, & Training

 

Required

  • Bachelor’s degree in mechanical engineering, or similar

  • 7+ years of experience with mechanical design or machine design in a regulated industry (medical device, aerospace, spacecraft, defense, etc.)

  • Deep understanding of design controls: design inputs & outputs, risks, design verification, and change control

  • Passion for details in creating robust and reliable machines designed for mission-critical applications

  • Ability to apply knowledge of thermal management and engineering materials and criteria to productize designs through strong concept development, design analysis, hands-on prototyping, and reliability testing skills

  • Proficiency using CAD, analysis, and finite element simulation tools to design mechanical assemblies

  • Excellent communication skills, interpersonal skills, and the ability to receive and implement performance feedback

  • Self-driven with the ability to excel in a high-energy, small, focused team environment, to maintain a strong sense of shared responsibility and shared reward, and to make work fun and interesting

 

Preferred

  • Surgical or medical device product experience

  • Thermal simulation experience (ANSYS Icepak)

  • Comfortable with all phases of the product development lifecycle including design, implementation, debug, verification, qualification, and transfer

  • Experience designing for volume manufacturing processes such as metal castings, injection molding, sheet metal stamping, compression molding, thermoforming, etc.

  • SolidWorks experience

Additional Information

Due to the nature of our business and the role, please note that Intuitive and/or your customer(s) may require that you show current proof of vaccination against certain diseases including COVID-19.  Details can vary by role.

Intuitive is an Equal Opportunity Employer. We provide equal employment opportunities to all qualified applicants and employees, and prohibit discrimination and harassment of any type, without regard to race, sex, pregnancy, sexual orientation, gender identity, national origin, color, age, religion, protected veteran or disability status, genetic information or any other status protected under federal, state, or local applicable laws.

Mandatory Notices

U.S. Export Controls Disclaimer:  In accordance with the U.S. Export Administration Regulations (15 CFR §743.13(b)), some roles at Intuitive Surgical may be subject to U.S. export controls for prospective employees
who are nationals from countries currently on embargo or sanctions status.

Certain information you provide as part of the application will be used for purposes of determining whether Intuitive Surgical will need to (i) obtain an export license from the U.S. Government on your behalf (note: the government’s licensing process can take 3 to 6+ months) or (ii) implement a Technology Control Plan (“TCP”) (note: typically adds 2 weeks to the hiring process).  

For any Intuitive role subject to export controls, final offers are contingent upon obtaining an approved export license and/or an executed TCP prior to the prospective employee’s
start date, which may or may not be flexible, and within a timeframe that does not unreasonably impede the hiring need. If applicable, candidates will be notified and instructed on any requirements for these purposes. 

We will consider for employment qualified applicants with arrest and conviction records in accordance with fair chance laws.

Preference will be given to qualified candidates who do not reside, or plan to reside, in Alabama, Arkansas, Delaware, Florida, Indiana, Iowa, Louisiana, Maryland, Mississippi, Missouri, Oklahoma, Pennsylvania, South Carolina, or Tennessee.

This position may be filled at a different job level than listed here depending on
business need and/or on the selected candidate’s experience, knowledge and skills.
Compensation will be based primarily on the job level at which the role is filled and the
candidate’s qualifications, consistent with applicable law.

Accommodation & Accessibility Notice:

Intuitive is committed to providing reasonable accommodations to qualified individuals with disabilities. If you require assistance or an accommodation during any part of the application or interview process, please contact People Services at [email protected].

We provide market-competitive compensation packages, inclusive of base pay, incentives, benefits, and equity. It would not be typical for someone to be hired at the top end of range for the role, as actual pay will be determined based on several factors, including experience, skills, and qualifications. The target compensation ranges are listed.

Skills Required

  • Bachelor's degree in mechanical engineering or a similar field
  • 7+ years of mechanical design or machine design experience in a regulated industry
  • Deep understanding of design controls, including design inputs and outputs, risk management, design verification, and change control
  • Experience applying thermal management principles and engineering materials and criteria to product design
  • Strong concept development, design analysis, hands-on prototyping, and reliability testing skills
  • Proficiency with CAD, analysis, and finite element simulation tools for mechanical assemblies
  • Excellent communication and interpersonal skills, including ability to receive and implement feedback
  • Self-driven ability to work effectively in a focused, collaborative, high-energy team environment
  • Surgical or medical device product experience
  • Thermal simulation experience using ANSYS Icepak
  • Experience across product development phases including design, implementation, debugging, verification, qualification, and transfer
  • Experience designing for volume manufacturing processes such as metal casting, injection molding, sheet metal stamping, compression molding, or thermoforming
  • SolidWorks experience

Intuitive Compensation & Benefits Highlights

The following summarizes recurring compensation and benefits themes identified from responses generated by popular LLMs to common candidate questions about Intuitive and has not been reviewed or approved by Intuitive.

  • Healthcare Strength — Healthcare coverage appears broad and modern, including medical/dental/vision, telehealth, second-opinion services, fertility support, and condition-specific programs. Mental health support is positioned as strong, including access to free counseling sessions and a dedicated counseling service.
  • Wellbeing & Lifestyle Benefits — Wellbeing and lifestyle offerings extend beyond core insurance, with initiatives such as vaccination clinics, fitness memberships, stress-reduction programs, and employee assistance programs. Additional lifestyle perks include curated discounts, pet insurance, identity theft prevention, and paid volunteer time.
  • Flexible Benefits — Flexibility is supported through flexible work schedules and telecommuting options that can help with work-life integration. Benefit availability is described as variable by country, campus, and role, implying a menu that changes by eligibility and location.

Intuitive Insights

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The Company
HQ: Sunnyvale, CA
12,000 Employees
Year Founded: 1995

What We Do

Intuitive (Nasdaq: ISRG), headquartered in Sunnyvale, Calif., is a global technology leader in minimally invasive care and the pioneer of robotic-assisted surgery. At Intuitive, we believe that minimally invasive care is life-enhancing care. Through ingenuity and intelligent technology, we expand the potential of physicians to heal without constraints. Intuitive brings more than two decades of leadership in robotic-assisted surgical technology and solutions to its offerings, and develops, manufactures, and markets the da Vinci surgical system and the Ion endoluminal system.

Why Work With Us

We bring together the thinkers and doers; those who pursue excellence and are energized by discovering ways to do what can’t yet be done. We question, we test, we challenge each other and the status quo until we see the impact we’ve made, until we’ve set a new standard for minimally invasive care. We revel momentarily in our achievements before sta

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