Senior Mechanical Design Engineer, Special Projects

Posted Yesterday
Be an Early Applicant
7 Locations
In-Office or Remote
140K-225K Annually
Senior level
Hardware • Healthtech • Machine Learning • Software
We’re building an always-on, end-to-end predictive health system powered by sleep.
The Role
Lead mechanical design for consumer electromechanical products from concept through production. Responsibilities include CAD modeling, prototyping, testing, thermal/fluid/structural analysis, cross-functional collaboration, DFM/DFA, tolerance analysis, and manufacturing ramp support in Asia. The role requires designing plastic, metal, and soft goods components integrated with sensors and actuators, supporting high-volume manufacturing, and traveling to China as needed.
Summary Generated by Built In
Join the Sleep Fitness Movement

At Eight Sleep, we’re on a mission to fuel human potential through optimal sleep. As the world’s first sleep fitness company, we’re redefining what it means to be well-rested and building the most advanced hardware, software, and AI technology to make it possible. Our products power peak mental, physical, and emotional performance by transforming every night of sleep into a personalized, data-driven recovery experience. We are trusted by high performers, professional athletes, and health-conscious consumers in over 30 countries worldwide. Recognized as one of Fast Company's Most Innovative Companies in 2019, 2022, and 2023, and twice named to TIME's “Best Inventions of the Year.” We operate like a high-performance team: fast, focused, and motivated by impact. We don’t just ship; we iterate, refine, and obsess over the details that help our members sleep better and wake up stronger.

 

Every role at Eight Sleep is a chance to create cutting-edge technology, collaborate with world-class talent, and help shape a future where sleep isn’t passive - it’s a powerful tool for living better. If you’re tired of the ordinary and driven to build at the edge of what’s possible, this is your moment. Join us and lead the movement that’s transforming how the world sleeps and what we’re all capable of when we wake up.

 
The Role

We’re looking for an experienced Senior Mechanical Design Engineer for V1 products from concept to production. You’ll be the mechanical lead for a mission-driven team and have significant ownership over decisions. We’re growing quickly so there are ample opportunities for career growth.

This role is located onsite at our San Francisco office.

What You'll Help Build
  • Design complex electromechanical systems, including plastic, metal, and soft goods components integrated with novel sensors and actuators.

  • Drive designs across the entire development lifecycle, including brainstorming, CAD, prototyping, testing, and ramp into production in Asia.

  • Solve highly cross-functional problems by working with electrical, software, reliability, and manufacturing engineering teams.

  • Perform analysis and testing to ensure designs meet product goals, including thermal, fluid, and structural analyses.

  • Help shape the direction of our products and features by collaborating with industrial design, marketing, and product teams as well as company leadership.

What You'll Need to Succeed
  • 3+ years of consumer product design experience with knowledge of sheet metal forming, CNC fabrication, complex mechanical assemblies, softgoods, and sensor/electronics integration.

  • Experience shipping high-volume consumer products, including manufacturing support in Asia.

  • Highly proficient with 3D modeling (e.g. Solidworks, NX, Creo).

  • Experience with high-volume manufacturing processes, design for manufacturability and assembly (DFM/DFA), tolerance analysis, functional dimensioning and geometric tolerancing (GD&T).

  • Solid understanding of root cause analysis, DOEs, and other quality measuring techniques.

  • BSME or equivalent.

  • Willingness and ability to travel to China as needed.

Why join Eight Sleep?

Innovation in a culture of excellence

Join us in a workplace where innovation isn’t just encouraged - it’s a standard. Our flagship product, the Pod, is a testament to our culture of excellence, beloved by hundreds of thousands of customers worldwide. At Eight Sleep, you will be part of a team that continuously pushes the boundaries of technology in sleep fitness.

Immediate responsibility and accelerated career growth

From your first day, you’ll take on substantial responsibilities that have a direct impact on our core business and product success. We are a small team that empowers you to own your projects and see the tangible effects of your efforts, enhancing both your professional growth and our company’s trajectory. Your path will be challenging but rewarding, perfect for those who thrive in fast-paced environments aiming for high standards.

Collaboration with exceptional talent

Work alongside other bright minds like you: at Eight Sleep exceptional intelligence and a passion for breakthroughs are the norms. Our team members are not only experts in their fields but also avid innovators who thrive in our dynamic, fast-paced environment.

Equitable compensation and continuous equity investment

We extend equity participation to every full-time team member, recognizing and rewarding your direct contributions to our success. This includes periodic equity refreshments based on performance, ensuring that as Eight Sleep grows and succeeds, so do you – perfectly aligning your achievements with the broader triumphs of the company.

Your own Pod - and other great benefits

Every Eight Sleep employee receives the very product that defines our mission: a Pod of their own. If you join us you’ll get your own Pod, along with*:

  • Lunch in the SF office 5 days a week

  • Full access to health, vision, and dental insurance for you and your dependents

  • Supplemental life insurance

  • Flexible PTO

  • Commuter benefits to ease your daily commute

  • Paid parental leave

At Eight Sleep we continually celebrate the diverse community different individuals cultivate. As an equal opportunity employer, we stay true to our values by ensuring everyone feels they can flourish and grow. We are committed to equal employment opportunity regardless of race, color, ancestry, religion, sex, national origin, sexual orientation, age, citizenship, marital status, disability, gender identity or Veteran status.

Skills Required

  • 3+ years of consumer product design experience
  • Knowledge of sheet metal forming, CNC fabrication, complex mechanical assemblies, soft goods, and sensor/electronics integration
  • Experience shipping high-volume consumer products
  • Experience providing manufacturing support in Asia
  • Highly proficient with 3D modeling software such as SolidWorks, NX, or Creo
  • Experience with high-volume manufacturing processes
  • Experience with design for manufacturability and assembly (DFM/DFA)
  • Experience with tolerance analysis, functional dimensioning, and geometric dimensioning and tolerancing (GD&T)
  • Understanding of root cause analysis, design of experiments, and quality measurement techniques
  • BSME or equivalent degree
  • Willingness and ability to travel to China as needed
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The Company
HQ: New York, NY
144 Employees
Year Founded: 2014

What We Do

Eight Sleep is building a predictive health platform powered by sleep, now used by 200k+ members nightly across 30+ countries. Our products combine hardware, software, AI, and biometric sensing to turn the bed into an always-on system that can measure physiology, regulate temperature in real time, and adapt throughout the night to improve sleep, recovery, and long-term health. The impact is already measurable. In studies, the Pod has improved sleep quality by up to 32%, helped users fall asleep up to 44% faster, reduced nighttime disturbances by 23%, improved cardiovascular recovery markers like heart rate variability and resting heart rate, and increased cognitive performance, including a 9% improvement in processing speed. More recent research also found a 56% average reduction in nighttime hot flashes among peri- and post-menopausal women. Even after becoming profitable in 2025, we're still early. We've raised over $150M across recent rounds, including a $50M raise at a $1.5B valuation, to accelerate an ambitious roadmap into predictive, AI-driven health.

Why Work With Us

Eight Sleep develops integrated hardware, software, and ML systems that sense physiology and regulate the sleep environment in real time. The product operates nightly, creating a closed-loop system that improves sleep, recovery, and long-term health. If you're looking to work at the edge of what is possible, and make measurable impact

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