Senior Engineer, Reliability

Posted 6 Days Ago
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Milwaukee, WI, USA
In-Office
Senior level
Greentech • Utilities
The Role
Serves as the technical authority for product reliability engineering, developing reliability requirements, accelerated test plans, statistical analyses, and design validation strategies. Leads HALT, HASS, life testing, failure analysis, FRACAS activities, and reliability demonstrations. Integrates warranty and field data, supports release decisions, partners across engineering and manufacturing, builds analysis tools and dashboards, and mentors engineers and technicians.
Summary Generated by Built In
Badger Meter - Where Every Drop Counts and So Do You
 

At Badger Meter, we're more than a leading global water technology company - we're innovators with a mission: to preserve and protect the world's most precious resource. For over 120 years, our trusted solutions have enabled our customers to optimize the delivery and use of water, maximize revenue and reduce waste.

Every employee at Badger Meter is an important part of our success. Here, your work doesn't just move a business forward - it shapes a more sustainable future. We are committed to building a workplace where we celebrate differences, empower voices, and encourage fresh ideas that drive innovation.

When you join us, you'll find:

  • Purpose-driven work that makes a real difference in communities around the globe.

  • Career growth and development opportunities designed to help you achieve your potential.

  • A supportive, inclusive culture where collaboration and creativity thrive.

Be part of something bigger. At Badger Meter, your contributions will ripple far beyond the workplace - creating lasting change for people and the planet.


What You Will Contribute:
 

Serves as Badger Meter's technical authority for reliability engineering, converting product life and performance expectations into defensible acceptance criteria, acceleration models, executable test plans and field-validated evidence. This senior individual contributor owns design validation planning for new platforms and influences release decisions through rigorous analysis and clear technical judgment.


Job Duties: 


  •  Set and maintain standards for reliability assumptions, statistics, methods and documentation supporting product claims. 
  • Translate service-life, duty-cycle and warranty expectations into measurable reliability requirements and acceptance criteria.
  • Develop executable test plans defining stress profiles, samples, instrumentation, failure criteria, stop criteria and analysis methods.  
  • Design and lead HALT, HASS, HASA, accelerated life and step-stress testing appropriate to product risks and use environments.
  • Determine statistically defensible sample sizes, test durations, confidence levels and reliability demonstration approaches.
  • Develop and defend acceleration factors using physics-of-failure models and validate assumptions when risk warrants.
  • Evaluate corner cases, tolerance extremes and combined environmental or duty-cycle conditions that may set design limits.
  • Own the Design Validation Plan for new platforms, including requirements traceability, DFMEA alignment, execution status and release recommendations.
  • Analyze reliability data using Weibull and other life-distribution methods, censored data, confidence bounds, DOE, regression and hypothesis testing.
  • Integrate warranty, field return, RMA and installed-base data to compare predicted and realized reliability and improve future validation.
  • Lead failure analysis through root cause, corrective action and effectiveness verification within the FRACAS process.
  • Partner with Design, Manufacturing, Quality, Product Management, suppliers and laboratories to embed reliability throughout development and production.
  • Build repeatable analysis tools, structured data, dashboards and reporting standards that improve reproducibility and decision quality.
  • Mentor engineers and technicians, represent reliability in reviews and audits, and communicate evidence, uncertainty and risk to technical and business audiences.

Education and Experience:

  • Bachelor's degree in Mechanical, Electrical, Materials, Reliability, Industrial Engineering or a related discipline.
  • 5+ years of hardware product-development engineering experience, including reliability engineering, accelerated testing and life data analysis.
  • ASQ Certified Reliability Engineer; Six Sigma Green Belt or Black Belt.

Qualifications:

  • Demonstrated expertise in HALT, HASS, ALT, step-stress testing, reliability demonstration and design validation planning.
  • Strong applied statistics, acceleration modeling, physics of failure and technical influence without direct authority.
  • Experience with metering, sensors, battery-powered electronics or long-service-life hardware is preferred.
  • Knowledge of applicable industry standards; and experience with ReliaSoft, Minitab, JMP or relevant scripting tools is preferred.

Competencies:


  • Collaboration: Work collaboratively with others across the organization to achieve shared objectives.
  • Communication: Convey information and ideas clearly and concisely to individuals or groups in an engaging manner that helps them understand and retain the message; listen actively to others.
  • Initiating Action: Take prompt action to accomplish work goals; take action to achieve results beyond what is required; be proactive.
  • Work Standards: Setting high standards of performance for self and others; assuming responsibility and accountability for successfully completing assignments or tasks; self-imposing standards of excellence rather than having standards imposed.

Competitive Total Rewards at Badger Meter:
  • Competitive Pay

  • Annual Bonus

  • Eligible for Annual Pay Increases

  • Comprehensive Health, Vision, and Dental Coverage 

  • 15 days Paid Time Off + 11 Paid Holidays  

  • Two Ways to Save for Retirement: Badger Meter contributes 25 cents for every dollar you contribute to the plan, up to 7% of your eligible compensation.  In addition to the match, the company will also contribute 5% of your eligible compensation to your Defined Contribution account on an annual basis. Additional access to a certified financial planner to help ensure your money is working for you, at no cost!

  • Employer Paid benefits including: Employee Assistance Program (EAP), Basic Group Life Insurance, Short Term Disability, and more 

  • Educational Assistance – Tuition Reimbursement up to $5,250 

  • Voluntary benefits including: Additional Life Insurance, Long Term Disability, Accident and Critical Illness coverage

  • Health Savings Account (HSA) & Flexible Spending Account (FSA) options

An Equal Opportunity/Affirmative Action Employer. This company considers candidates regardless of race, color, religion, sex, sexual orientation, gender identity, national origin, disability or veteran status. Applicants can learn more about their rights regarding equal opportunity in employment by viewing the federal "EEO is the Law" poster and the “EEO is the Law” poster supplement at http://www.dol.gov/ofccp/regs/compliance/posters/ofccpost.htm

Badger Meter complies with all aspects of the Americans with Disabilities Act (ADA), as amended by the ADA Amendments Act, and all applicable state or local disability laws. This means that we will reasonably accommodate qualified employees with a disability if accommodation would allow them to perform the essential functions of their job, unless doing so would create an undue hardship.  

Privacy Statement

The Employee and Applicant Privacy Statement describes how we collect, use, share, retain, and safeguard applicant information.  Please see the privacy statement on our website here. 
 

Skills Required

  • Bachelor's degree in Mechanical, Electrical, Materials, Reliability, Industrial Engineering, or a related discipline
  • 5+ years of hardware product-development engineering experience
  • Experience in reliability engineering, accelerated testing, and life data analysis
  • ASQ Certified Reliability Engineer
  • Six Sigma Green Belt or Black Belt
  • Expertise in HALT, HASS, ALT, step-stress testing, reliability demonstration, and design validation planning
  • Strong applied statistics, acceleration modeling, physics of failure, and technical influence without direct authority
  • Experience with metering, sensors, battery-powered electronics, or long-service-life hardware
  • Knowledge of applicable industry standards
  • Experience with ReliaSoft, Minitab, JMP, or relevant scripting tools

Badger Meter Compensation & Benefits Highlights

The following summarizes recurring compensation and benefits themes identified from responses generated by popular LLMs to common candidate questions about Badger Meter and has not been reviewed or approved by Badger Meter.

  • Retirement Support — Retirement plan includes a 401(k) match plus an additional annual company contribution with access to a certified financial planner. This structure meaningfully increases total compensation beyond base pay.
  • Leave & Time Off Breadth — Time off includes a PTO bank alongside a broad set of paid holidays, with flexible or hybrid arrangements available in many roles. This breadth supports work-life balance and schedule needs.
  • Wellbeing & Lifestyle Benefits — Benefits include comprehensive medical, dental, vision, wellness programs, an EAP, HSA/FSA options, tuition reimbursement, and employer‑paid life and disability coverage. These elements round out total rewards with practical day‑to‑day support.

Badger Meter Insights

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The Company
HQ: Milwaukee, WI
700 Employees
Year Founded: 1905

What We Do

With more than a century of water technology innovation, Badger Meter is a global provider of industry-leading smart water solutions encompassing flow measurement, water quality and pressure monitoring. An innovator in flow measurement, water quality and control products, serving water utilities, municipalities and commercial and industrial customers worldwide, Badger Meter provides the data and analytics essential to optimize their operations and contribute to the sustainable use and protection of the world’s most precious resource. From mechanical and static flow meters to proven communication technologies and powerful analytics software, intelligent measurement is the foundation of our water quality, distribution and analytical monitoring capabilities. Our global network of manufacturing facilities, innovation centers, and collaboration and support teams have grown to include water quality monitoring, pressure and network monitoring and software-driven analytics moving beyond the meter and driving further innovation to meet the changing needs of the water industry. BlueEdge®, our suite of solutions, delivers actionable data with measurement and control capabilities bolstered by industry-leading connectivity and technological expertise. The Badger Meter suite of solutions across intelligent hardware, communication solutions and software and analytics are designed to drive visibility and optimization of water assets. Customers can monitor their water use with highly accurate and reliable meters, sensors and monitors, enhanced by real-time data collection and transmission. Powerful analytics and visualization tools deliver insights into water quality, usage patterns, asset performance and system health.

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