Prototype Lead Engineer

Primary Responsibilities

• Responsible to plan, organize, and execute module builds for internal and external customers with required quality and on-time delivery
• Plan Build Room activities to support on-time customer order build, test, ship, and rework
• Lead the on-time completion of Process Documentation, including Incoming Inspection details, Inventory Management, Process Check List, Process Flow, Control Plan, Work Instructions, Reaction Plan, Rework, Warranty, Part Return, etc. which support a quality, on-time build and test process for each module
• Develop process policies, standard procedures, and training documentation to support product quality, efficient issue resolution, and associate skill training
• Plan Build Room layout and overall process flow, including leading collaboration with Hanon lab manager, Facilities, Health and Safety, Prototype, Manufacturing, Supplier Quality, and Product Engineering teams
• Responsible for directing and tracking the technician team for daily tasks, ensuring processes are followed, identifying skill gaps and training opportunities, and forecast workload against upcoming module orders
• Conduct and document daily morning meetings to set and track the day's goals, technician's jobs, and expected short-term builds and ship quantities
• Document process quality failures and lead cross-team discussions as necessary to resolve and close. Support Design failures with written information and photos for Product Development (PD) Engineers to evaluate
• Liason with Health and Safety to evaluate and address any Build Room safety concerns (not related to the hardware/software of the module prototype process)
• Key contact and coordinator for any requested lab visits (internal or external)
• Execution or Coordination for ordering Build Room indirect materials and supplies such as oils, towels, bins, liquids, markers, etc.
• Admin of MES system and backup coordinator for MES activities (troubleshooting, issue resolution, updates, etc.) to the Process Lead Engineer.
• Interface with multiple product groups such as PD Departments, Advanced Systems, Manufacturing, Program Management, Lab, Accounting, etc.
• Perform daily practices related to Safety, Quality, and 5S.
• Cross-trained with Prototype Lead Engineer and Prototype Coordinator to support team coverage as needed.
• Trained member of Hanon Emergency Response Team.
• Follow all company policies.
• All other assigned duties.

Experience:

• 5+ years of related experience preferred

Education

• Bachelor's degree required
• Bachelor's degree in Industrial, Mechatronics, Electromechanical, or Manufacturing Engineering preferred

Desired Competencies, Experience, & Qualifications

• Knowledge in MES execution and updates, including experience in Fastener Torque and Rundown settings and best practices
• Understanding of Safety and Ergonomic requirements, considerations, and lessons learned
• New implementation of Work Cells, Process Tests, and Tooling specs, installation, troubleshooting, calibration, and maintenance
• Experience in project planning and management
• Proven proficiency in Microsoft Office (Outlook, Word, Excel, PowerPoint, Project, etc.)
• Demonstrated ability to professionally interface and negotiate with internal and external customers related to the Primary Responsibilities
• Ability to respond well to feedback
• Ability to work professionally and communicate effectively in a diverse environment with multiple teams

Special Requirements (i.e., Overtime, Travel, etc.)

• Occasional ( 10%) travel to suppliers, customers, corporate offices, and manufacturing plants, including some international travel, as deemed necessary
• Standing 8 hours regularly
• Lifting up to 50 pounds
• Follow and maintain environmental health and safety work environment conditions by complying with all Hanon Systems, integrated management system, procedures, standards, and regulations.

WHAT WE OFFER

At Hanon Systems, we provide a competitive benefits packaged focused on employee well-being and work-life balance.

• Medical, dental, and vision program options
• Retirement savings plan (401k)
• Paid time off
• Tuition assistance

Hanon Systems recognizes the critical role our employees play in the company's success. We strive to attract and retain the best talent by supporting and promoting an inclusive working environment that embodies challenging assignments, safe and fair labor practices, and is based on mutual trust and respect.

Hanon Systems is an equal opportunity employer committed to a culturally diverse workforce.