Product Quality Engineer - Quality Dept

Posted 3 Days Ago
Be an Early Applicant
Moraine, OH, USA
In-Office
Mid level
Industrial • Manufacturing
The Role
Drive new-product quality through APQP: define requirements, establish test/detection plans, verify process capability, support PV testing, run-at-rate and quality gate reviews. Investigate and resolve quality issues (including customer complaints) through 8D and statistical tools, train teams on standards, and maintain project quality records through SOP+6 months.
Summary Generated by Built In

Job Title: Product Quality Engineer

Job Summary:
 1.Advance product quality planning in the New Product Development phase;
 2.Control the new product quality before SOP+3 months;
 3.New product verification;
 4.Solve and improve quality problem.   

Job Functions:

APQP (advanced product quality planning):
 
 1.1 Participate in customer drawing and technical specification review and examination, define special customer requirements;
 
 1.2 According to the internal control quality standard of customer and the company, establish new product quality standard and the detection and test specification;
 
 1.3 Prepare the new product quality target according to customer requirements and company's profit plan;
 
 1.4 Prepare new product quality plan according to the production management level and quality management level of the company;
 
 1.5 Organize existing evaluation of new product test and detection capability and prepare improvement plan.   

Control the new product quality before SOP+3 months:
 
 2.1 Participate in the design of new product test and detection plan, responsible for verifying the detection and test capability for new products;
 
 2.2 Organize the process capability study and verification of new product technological process and participate in Run-at-Rate verification;
 
 2.3 Organize product review of samples during new product development, quality gate review before mass production and the process review;
 
 2.4 Participate in the product review, revised changes review and trial assembly during customer's new product development;
 
 2.5 Monitor if all necessary processes and plans during new product development are effectively implemented.   

New product verification:
 
 3.1 Work with Quality Verification Engineer to develop PV testing plan according to the OEM requirements;
 
 3.2 Participate in and track the implementation of PV Testing plan, ensure timely attainment.   

 Solve and improve quality problem:
 
 4.1 Properly handling with quality problems occurred during new product development and SOP+6 months;
 
 4.2 Handling with customer complaint and returns of goods during new product development and SOP+6 months;
 
 4.3 Establishing new product quality resume, summarize quality problems and provide improvement suggestions.  

 Other works relating to quality assurance:
 
 5.1 Participate in internal training specifically required by customer;
 
 5.2 Responsible for training and guiding new product quality standard and inspection specification;
 
 5.3 Assist quality control supervisor in recognizing and managing process change points;
 
 5.4 Responsible for compiling, archiving and transferring materials relating to new product development process

Reports to prepare and submit: Quality review report, Summary of customer quality information, Project quality record  

Other duties as assigned   

Nothing in the Position Description restricts management's right to assign or re-assign duties and responsibilities to this job at any time  

Qualifications 

  •  Languages spoken commonly in the workplace are English and Mandarin. - Ability to read, understand and comprehend documents
     such as safety rules, operating and maintenance instructions. Ability to interpret a variety of instructions furnished in written, oral, diagram, or schedule form.
  • Ability to speak effectively and interact with other team members engineers, leadership and customers.   
  • Experienced in quality engineer area   
  • Bachelor degree or above (The mechanical and electrical major is preferred)
  • Bilingual (English- Chinese)  (Required)
  • The employee is regularly required o stand for long periods. Duties include turning at the waist, reaching, bending, squatting and lifting up to 50 pounds. Ability to pass static strength requirements (grip) 
  • Clarity of vision at 20 inches or less. Use this factor when special and minute accuracy is demanded
  • Clarity of vision at 20 feet or more. Use this factor when visual efficiency in terms of far acuity is required in day and night/dark conditions
  • Three-dimensional vision. Ability to judge distances and spatial relationships so as to see objects where and as they actually are.
  • Ability to identify and distinguish colors
  • Observing an area that can be seen up and down or to right or left while eyes are fixed on a given point
  • The noise level in the work environment is usually moderate. Safety requirements for this position are safety glasses, hearing protection and steel-toed work boots
  • Ability to add, subtract, multiply, and divide in all units of measure, using whole numbers, common fractions, and decimals
  • Ability to solve practical problems and deal with a variety of variables
  • Knowledge of and familiarity manufacturing software
  • Familiar with manufacturing principle and technological process of automotive glass
  • Familiar with the company's quality policy, objectives and commitments
  • Have a good knowledge of TS16949 quality management system
  • Have a basic knowledge of ISO14001 and OHSAS18001 quality system
  • Familiar with various standards and inspection/test methods for automotive glass
  • Familiar with core knowledge of Five Tools
  • Quality planning of new projects
  • Risk assessment and management of new projects
  • Able to solve problems systematically
  • Relatively better planning, organization, Leadership and control ability
  • Relatively strong sense of responsibility and sensitivity; be able to actively deal with problems
  • Able to work under pressure
  • Systematically trained in manufacturin technique of automotive glass and main equipment
  • Systematically trained in APQP
  • Trained in TS16949 quality system (including six handbooks)
  • Systematically trained in quality tools
  • Proficient in using Microsoft Office software Word, Excel, Power Point
  • Five Tools and quality statistics knowledge
  • Proficient in using 8D method to solve problems


Skills Required

  • Bilingual (English-Chinese)
  • Bachelor degree or above
  • Mechanical or electrical major (preferred)
  • Experience as a quality engineer
  • Systematically trained in APQP
  • Knowledge of and familiarity with manufacturing software
  • Good knowledge of TS16949 quality management system
  • Trained in TS16949 quality system (including six handbooks)
  • Basic knowledge of ISO14001 and OHSAS18001
  • Familiar with manufacturing principles and technological process of automotive glass
  • Familiar with standards and inspection/test methods for automotive glass
  • Proficient in using Microsoft Office (Word, Excel, PowerPoint)
  • Proficient in using 8D method to solve problems
  • Familiar with Five Tools and quality statistics knowledge
  • Systematically trained in quality tools
  • Ability to prepare new product quality plans and targets (APQP)
  • Ability to conduct process capability studies and Run-at-Rate verification
  • Ability to develop and track PV testing plans per OEM requirements
  • Risk assessment and management of new projects
  • Able to solve problems systematically and under pressure
  • Planning, organization, leadership and control ability
  • Strong sense of responsibility and initiative
  • Physical requirements: stand long periods, lift up to 50 pounds, pass static strength/grip tests
  • Vision and color discrimination requirements (near/far/3D/peripheral)
  • Use of personal protective equipment: safety glasses, hearing protection, steel-toed boots
  • Ability to perform basic mathematics and practical problem solving
  • Prepare and maintain quality review reports and project quality records
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The Company
HQ: Moraine, Ohio
878 Employees
Year Founded: 2014

What We Do

Fuyao Group provides total solutions for safety glass and automotive trim for a wide range of transportation vehicles, including design, production, sales and service related to automotive-grade float glass, automotive glass, locomotive glass, luggage racks and window trim. Our automotive glass manufacturing facility in Dayton, Ohio enables us to produce up to 4 million automotive units and 4 million windshields for the ARG market. We currently supply aftermarket glass to companies around the world.

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