About the Role
The Product Engineer will play a crucial role in bridging the gap between our manufacturing process and the final products we ship to customers, ensuring that our thermal products are delivered with precision and quality. This is a highly hands-on role that will directly contribute to the design, development, assembly, and testing of full thermal management products, particularly liquid cooling loops for data center applications.
Responsibilities:
Product Design, Assembly & Test:
Design, build, and test liquid cooling loops and thermal systems.
Work with Alloy’s customers to understand cooling loop requirements and review cooling loop designs
Develop and execute performance and reliability testing for finished thermal management products, including cooling loops.
Leverage a DFM mindset to provide feedback on component design and fabrication.
Develop assembly jigs, test automation rigs, and packaging solutions.
Analyze test results to validate that our products meet customer specifications and identify areas for improvement.
Component & Process Definition:
Source and evaluate commercial components (e.g., fittings, tubing, quick disconnects) for integration into our thermal management products.
Develop and refine manufacturing methods such as pipe bending and brazing.
Map the supply chain for these components to identify bottlenecks and potential partnerships to reduce cost and enable Alloy to ship products faster.
Define and document standard operating procedures (SOPs) for the assembly, automated testing, and finishing of thermal management products.
Engineering Support:
Provide technical support to the production team during the initial ramp-up of new product lines.
Manage Bill of Materials (BOMs) and support change control processes for thermal assemblies.
Qualifications:
Bachelor's degree in Mechanical Engineering, or a related technical field.
3-5 years of experience in an engineering role, with hands-on experience in IT, Server, high-power computing, or power electronics industry.
Experience with thermal management systems, including the design and assembly of liquid cooling loops.
Ability to work in a hands-on environment, doing assembly, testing, and process documentation.
Knowledge of component sourcing and vendor management for mechanical and fluid components.
Excellent technical communication skills, with the ability to clearly document procedures and convey technical information.
Preferred Skills:
Experience working in a start-up or other fast-paced product development environment.
Direct experience with manufacturing processes, DFM, and quality control systems.
*Pay Range: $85,000-105,000 dependent on experience, qualifications, and education level
Additional requirements
This position will require access to information subject to control under U.S. export control laws and regulations, including the Export Administration Regulations (“EAR”) and International Traffic in Arms Regulations (“ITAR”). Please note that any offer for employment will be conditioned on authorization to receive controlled items without sponsorship for an export license.
Regarding Sponsorship
Applicants must be authorized to work for any employer in the U.S. We are unable to sponsor or take over sponsorship of an employment Visa, including H-1B, H-1C, H-2A, H-2B, H-3, F-1 or OPT at this time.
Equal employment opportunity
We are committed to creating an equitable and inclusive environment for all our employees and seek to build a team that reflects the diversity of the people we hope to serve with our products. We are proud to be an equal opportunity employer.
Top Skills
What We Do
Alloy Enterprises is transforming how aluminum parts are made. Aluminum will be part of the electrification journey of everything that moves, and flexible, on-demand, and cost-competitive fabrication will be essential to this transition. Automotive, aerospace, and industrial equipment need to be lighter, and fabrication methods need to keep pace with the speed of innovative new designs. Our novel, scalable, full-stack additive manufacturing process disrupts the multi-year lead time, process limitations, and high up-front cost of aluminum casting.
“Alloy Enterprises is fundamentally transforming aluminum manufacturing for transportation, much like Carnegie Steel did for the railroad 100 years ago. Now is the time for us to bring scalable additive aluminum manufacturing to mass production and accelerate our society’s ability to electrify everything that moves.” - Alison Forsyth, CEO
Founded in early 2020, the company has raised $43M and is generating revenue with our pilot manufacturing facility. For the first time, on-demand fabrication meets the cost and scale of casting in an exploding $102B market – largely driven by electrification. We are now building out our team and production fab facilities to meet customer demand. If you are a sleeve-rolling builder who sets their bar high and enjoys thinking out loud in a collaborative and inclusive working environment, we’d love to hear from you.
Gallery







