Process Engineer

Posted 7 Days Ago
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Elkhart, IN, USA
In-Office
Mid level
Music • Manufacturing
The Role
Process Engineer responsible for optimizing manufacturing processes, reducing costs, improving productivity, and ensuring consistent quality. Duties include developing lean work cells, analyzing capacity and workflow, supporting Kaizen initiatives, calculating OEE, designing tooling and fixtures, improving material flow, eliminating root causes, training operators, and maintaining BOM and routing costs. The role requires collaboration with Engineering and Quality teams in a hands-on manufacturing environment.
Summary Generated by Built In

Description

At Conn Selmer, we're passionate about music and dedicated to producing the highest-quality instruments for musicians of all skill levels. As a member of our organization, we seek candidates who possess the following values: Integrity, Excellence, Teamwork, Inclusivity, and Innovation. Please see our Conn Selmer website (www.connselmer.com) for more information about who we are.

The Process Engineer will support the reduction of manufacturing cost while increasing productivity using developed manufacturing skills under the direction of the Engineering Manager. Implement and control optimized manufacturing processes to ensure consistent productivity.

Responsibilities

  • Determine operations required to procedure products and develop processes to ensure quality, cost and efficiency requirements are met
  • Analyze production processes, procedures, tooling and equipment to determine capacity to perform at required level
  • Develop and implement LEAN work cells and material flow
  • Actively participate in Kaizen support efforts
  • Process improvements that result in realized cost savings
  • Provide expertise in areas of machining, material flow and process flow
  • Develop innovative ideas and alternative methods to be cost competitive
  • Construct RFE’s with ROI
  • Assist with value stream mapping and utilization calculations
  • Calculate Overall Equipment Effectiveness (OEE) and drive gains
  • Work with Quality to determine, eliminate and sustain root cause
  • Work with Quality to train operators on new processes or equipment
  • Tooling and fixture design
  • Design, maintain & improve manufacturing processes to optimize quality & efficiency while reducing cost
  • Review, calculate & maintain material & labor cost for BOMs & routings
  • Analyze & plan efficient production workflow utilizing best practice methods & engineered time standards
  • Other duties as assigned by supervisor

Requirements

  • 4-year Engineering degree (mechanical or industrial) or 8 years of Engineering experience as a process or manufacturing engineer without degree
  • 1-5 years experience in manufacturing preferably in metal fabrication, wood fabrication or machining intense environment
  • Demonstrated ability to analyzing Takt times for improved efficiency and utilization
  • Mechanical acumen (hands-on knowledge of mechanics)
  • Experience designing and developing fixtures and tooling for manufacturing effectiveness
  • SolidWorks experience
  • Tooling experience
  • Understand of Dynamics-365 ERP system a plus
  • Concept of Standard Operating Procedures & Operational Control Plans
  • Strong communication skills, written and oral
  • Proven experience in LEAN and Six Sigma techniques and practices
  • CNC experience a plus
  • Music Experience a plus
  • Ability to lift 40 pounds
  • Requires periods of sedentary work, daily standing and walking on shop floor
  • Requires repetitive upper body movement – keyboard and monitor use
  • Visual and hearing acuity

Skills Required

  • Four-year engineering degree in mechanical or industrial engineering, or eight years of process or manufacturing engineering experience without a degree
  • One to five years of manufacturing experience, preferably in metal fabrication, wood fabrication, or machining-intensive environments
  • Ability to analyze takt times for improved efficiency and utilization
  • Hands-on mechanical knowledge
  • Experience designing and developing manufacturing fixtures and tooling
  • SolidWorks experience
  • Tooling experience
  • Understanding of Dynamics 365 ERP
  • Understanding of standard operating procedures and operational control plans
  • Strong written and oral communication skills
  • Experience with Lean and Six Sigma techniques and practices
  • CNC experience
  • Music industry experience
  • Ability to lift 40 pounds
  • Ability to perform sedentary work, daily standing and walking on the shop floor, and repetitive upper-body movements
  • Visual and hearing acuity
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The Company
750 Employees
Year Founded: 2002

What We Do

Conn Selmer is a global leader in the design, manufacturing, and distribution of brass, woodwind, and percussion instruments and the largest manufacturer of band and orchestra instruments in the United States. With a brand portfolio representing over 750 years of combined musical heritage, the company provides world-class products and services that empower and inspire musicians and educators of all genres, abilities, and cultures.

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