EControls is a global provider of innovative, state-of-the-art integrated controls solutions for internal combustion engines and electric drive systems in the off-highway, on-highway, and stationary equipment markets. EControls designs world-class, full-authority engine management systems for major OEMs around the world. Our global engine development labs and engineering staff offer full-range support, from design guidance for base engine conversion to hardware, software, and engine calibration to meet each application's specific requirements.
We are passionate about customer satisfaction and service. We fearlessly engage in any effort that will eliminate our customers’ risk and clear a path to their success. We immerse ourselves in our customers’ world, reveal unknowns and deliver integrated solutions.
We have a global footprint ready to serve customers with high-level product support and deep application engineering. The company employs over 700 employees worldwide dedicated to serving our customers and markets on virtually every continent. We have locations in Texas, and Oklahoma, as well as multiple overseas operations in Europe, and Asia.
We are looking for a Process Engineer with manufacturing industry experience, ideally with time spent working in one or more engineering discipline. (Mechanical, Electrical, Software or Application Engineering)
Support Manufacturing Operations
- Design experiments to develop optimum production processes - manual assembly, automated assembly, press operations, automated inspection, and testing
- Identify and solve production related issues
- Plan and develop processes and capacity utilization strategy for assembly operation of mechanical, electro-mechanical, and electrical components
- Ensure production readiness of key processes
- Troubleshoot root cause for equipment and process related problems
- Drive process efficiency improvements by analyzing existing work flows and developing alternative solutions
- Create work instructions & procedures and update existing
- Conduct time studies, modify BOMs and routings
Support New Product Development and Continuous Improvement Effort
- Design for manufacturability inout into product designs
- Define assembly strategy for production
- Design new assembly equipment & tooling
- Lead PFMEA development and participate in DFMEA development
- Collect and analyze data from assembly operations
- Improve existing fixtures and tooling
- Explore & implement cost reduction ideas
- Identify, source, and set up critical spare parts for production cells
- Able to interpret assembly and component drawings and the requirements within
Support Quality
- Develop and execute statistical process controls utilizing appropriate quality tools plus statistical techniques.
- DMAIC: Define, measure, analyze, improve and control
- Root cause analysis and risk reduction: 5Y, FMEA, 8D
- Problem solving (product/process)
- Develop and execute statistical process controls utilizing appropriate quality tools plus statistical techniques.
- Participate in MRB (Material Review Board) process to review Non-Conforming Material as needed to support production operations
Personal Development
- Learn how products work and how they are used
- Learn new skills and be educated on new technologies
Education
- B.S. in Electrical or Mechanical Engineering, or similar engineering discipline
Experience
- A minimum of 1 year of high-volume manufacturing environment experience
- Failure mode analysis and process control implementation experience preferred
Knowledge, Skills and Abilities
- Knowledge of FMEA, PPAP, MSA, and Root Cause Failure Analysis is required
- Ability to communicate effectively with design/test engineering, and manufacturing
- Experience with lean manufacturing and Six Sigma methodologies
Skills Required
- Bachelor of Science degree in Electrical Engineering, Mechanical Engineering, or a similar engineering discipline
- Minimum of 1 year of experience in a high-volume manufacturing environment
- Knowledge of FMEA, PPAP, MSA, and root cause failure analysis
- Ability to communicate effectively with design/test engineering and manufacturing teams
- Experience with lean manufacturing and Six Sigma methodologies
- Experience with failure mode analysis and process control implementation
- Experience in a mechanical, electrical, software, or application engineering discipline
What We Do
Who we are Since 1994, EControls has delivered innovation and customer satisfaction to the engine and vehicle industries through: • State-of-the-art engine application, calibration development and testing to meet emissions, drivability and fuel economy requirements • Design, development, qualification and production of “more robust than automotive” grade Engine Control Units • Creation of critical components – fueling systems, harnesses, sensors and actuators • High-quality, rugged and robust systems used in the most demanding environments What we do EControls combines fundamental engine knowledge, engine control expertise and innovation to produce full authority engine control systems that meet your requirements. Markets/applications include off-road industrial, heavy-duty on-road, generator sets, marine equipment, material handling, construction equipment and agricultural equipment. What we deliver • Complete engine control systems for LNG, LPG and gasoline • Custom hardware solutions with quick turnaround for software modifications • Full depth and breadth of engine/application expertise • Minimal upfront development investment • High-quality, advanced engine control technology
