Process Engineer

Posted Yesterday
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Defiance, OH, USA
In-Office
Senior level
Food • Pharmaceutical • Agriculture • Chemical
The Role
Provides technical leadership for manufacturing and packaging process design, scale-ups, safety evaluations, experiments, process improvements, and engineering projects. Develops project scopes, P&IDs, drawings, controls narratives, maintenance plans, SOPs, and related documentation. Supports material handling, ingredient preparation, receiving, CIP, and liquid and powder processing. Leads cross-functional resources, mentors team members, applies Lean and Six Sigma methods, and supports quality, safety, and continuous improvement initiatives.
Summary Generated by Built In

COMPANY OVERVIEW:

Balchem is committed to making the world a healthier place by delivering trusted, innovative, and science-based solutions for the health and nutritional needs of the world. Balchem employs approximately 1,400 employees worldwide who provide the service, quality, and technology that enables our customers to win with their customers. We have built a reputation for delivering results to all of our stakeholders. Founded in 1967, Balchem, a Maryland corporation, became a publicly-traded company in 1970 and is listed on Nasdaq under the symbol “BCPC.” Our corporate headquarters is located in Montvale, New Jersey, and we have a broad network of sales offices, manufacturing sites, and R&D centers, primarily located in the U.S. and Europe. The Company consists of three business segments: Human Nutrition and Health, Animal Nutrition and Health, and Specialty Products.

POSITION SUMMARY:

Process Engineer provides technical expertise for the design standards, process capabilities, scale-ups, hazard analysis, performance monitoring, technical training and continuous improvements for a site or group of locations within the HNH business. This position will plan, support, and where applicable, execute engineering deliverables for the site’s production and packaging functions.

ESSENTIAL FUNCTIONS:

  • Provides technical leadership to enable new product or process development by collaborating with research and development, corporate engineering and/ or technical groups from other locations to develop engineering packages to deliver the capabilities required.
  • Provides technical expertise to generate and track value by implementing improvements to existing processes and to provide guidance for process safety evaluations.
  • Designs experiments with internal and external resources to reduce variation, validate process change, or evaluate a project’s cost/ benefit
  • Develops project scopes, justification, P&IDs, drawings, and controls narratives to plan, support, and execute process improvements.
  • Authors and reviews documents including Preventive Maintenance plans, Standard Operating Procedures, Material Masters, and other forms.
  • Leads and provide direction for other operational and engineering resources assigned to projects and processes, including coaching, mentoring and knowledge development.
  • Keeps abreast of emerging manufacturing technology trends and developments and incorporate into design requirements.
  • Works with limited direction, using additional research and interpretation to identify issues/problems.
  • Responsible for technical support and improvement in the areas of material handling, ingredients preparation, receiving, CIP, and liquid & powder processing.
  • Other duties as assigned

QUALIFICATIONS:

REQUIRED:

  • Bachelor’s degree in chemical, mechanical or biosystems engineering or equivalent experience.
  • Relevant experience, minimum of 5 years in a manufacturing environment
  • Strong safety orientation
  • Proficient computer skills (Word, Excel, ERP)
  • Specific knowledge of Lean Manufacturing, Six Sigma, and TPM systems
  • Clear sense of urgency and ability to manage priorities to meet immediate needs and long-term goals
  • Ability to manage time and workload efficiently, and the ability to prioritize and modify priorities accordingly
  • Self-motivation and ability to work independently
  • Demonstrated ability to work and develop others in a team environment
  • Sensitive to other cultures/backgrounds, able to work in a multi-cultural workplace
  • Demonstrated ability to function in a fast-paced environment while moving multiple simultaneous projects forward
  • Strong verbal and written communication skills to discuss, develop, and implement plan
  • High sensitivity to quality and on time delivery of commitments
  • Ability to develop others

PREFERRED:

  • Food or pharmaceutical packaging
  • Working understanding of PLC’s
  • Knowledge of Computer- Aided Design Software
  • Knowledge of OSIsoft PI System
  • Past understanding of food GMP’s and hygienic design
  • Specific knowledge of Lean Manufacturing, Six Sigma, and TPM systems
  • Willingness to travel up to 25% of the time

WORKING CONDITIONS:

  • While performing the functions of this job, the employee is regularly required to sit, stand, walk, talk, and hear
  • Often required to spend time in plant environments with operating and maintenance personnel requiring one to kneel, crouch, crawl, bend, ascend and descend stairs and/or ladders
  • Vision requirements include close vision, depth perception, color vision, and the ability to adjust focus

Skills Required

  • Bachelor's degree in chemical, mechanical, or biosystems engineering, or equivalent experience
  • Minimum of 5 years of relevant experience in a manufacturing environment
  • Strong safety orientation
  • Proficient computer skills, including Word, Excel, and ERP systems
  • Knowledge of Lean Manufacturing, Six Sigma, and TPM systems
  • Ability to manage priorities, time, and workload efficiently
  • Ability to work independently and demonstrate self-motivation
  • Ability to work with and develop others in a team environment
  • Ability to work effectively in a multicultural workplace
  • Ability to manage multiple simultaneous projects in a fast-paced environment
  • Strong verbal and written communication skills
  • High sensitivity to quality and timely delivery of commitments
  • Experience with food or pharmaceutical packaging
  • Working understanding of PLCs
  • Knowledge of computer-aided design software
  • Knowledge of OSIsoft PI System
  • Understanding of food GMPs and hygienic design
  • Willingness to travel up to 25% of the time
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The Company
1,400 Employees
Year Founded: 1967

What We Do

Founded in 1967, Balchem Corporation is committed to making the world a healthier place by delivering trusted, innovative, and science-based solutions to the nutrition, health, and food markets. The company operates through three primary business segments: Human Nutrition & Health, Animal Nutrition & Health, and Specialty Products, providing a diverse portfolio of specialty performance ingredients and products globally.

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