Process Engineer

Posted 2 Days Ago
Be an Early Applicant
Franklin, TN, USA
In-Office
Senior level
Energy
The Role
Design, simulate, and translate adsorption and gas-separation processes into hardware. Create PFDs/P&IDs, perform mass and energy balances, size equipment, develop CAD layouts, support fabrication/commissioning, analyze test data, and collaborate with cross-functional teams to optimize modular waste-to-energy and carbon capture systems.
Summary Generated by Built In
Design the Backbone of Clean Energy & Carbon Conversion

Location: Franklin, TN (On-Site)
Type: Full-Time
Seniority: Mid to Senior Level / Technical Contributor

Join Enexor BioEnergy

Enexor is a venture-backed, early-stage climate tech company just outside of Nashville, TN, developing distributed systems that turn organic and plastic waste into clean energy and high-purity CO₂. We are reimagining how the world addresses emissions, waste, and energy access—one modular system at a time.

We’re not just solving problems. We’re redefining what’s possible at the intersection of engineering, energy, and sustainability.

Why This Role Matters

We’re hiring a Process Engineer with a strong mechanical foundation to help design and deploy our next-generation waste-to-energy and carbon capture systems.

This is not a modeling-only role. You'll work end-to-end—translating high-level process concepts to concrete designs by developing P&IDs, performing mass and energy balances, modeling processes, selecting hardware, guiding physical builds, and gaining insights from testing. By diving into technical challenges to turn concepts into reality,  your work will sit at the core of how our systems perform in the real world.

This role is perfect for process design engineers with a systems background and strong mechanical intuition who want to own full process-mechanical design and get hands-on in fabrication, instrumentation, and deployment.

What You’ll Do
  • Design & Simulate Separation Processes: Build and validate cyclic adsorption (TSA/PSA) flowsheets in process modeling software (including custom isotherm and kinetic models); analyze breakthrough curves, cycle efficiency, and heat integration.
  • Perform Mass & Energy Balances: Develop detailed mass-energy balances for energy systems and carbon capture processes.
  • Translate Models into Hardware: Generate PFDs and P&IDs from your process simulations; size pressure vessels, adsorption beds, heat exchangers, pumps/blowers, and piping networks based on process conditions.
  • 3D CAD Layout & Mechanical Detailing: Create or review CAD assemblies and AutoCAD schematics to ensure the process equipment fits skid dimensions and meets requirements.
  • Support Fabrication, Commissioning, & Testing: Work with the shop and controls teams to oversee fabrication, instrumentation, and loop checks; participate in testing development and data review.
  • Data Analysis & Model Refinement: Use testing results to update simulation parameters and re-optimize cycle timings or hardware specs.
  • Cross-Functional Collaboration: Partner daily with chemical, mechanical, and controls engineers plus technicians, aligning on control strategies, safety interlocks, and operational procedures.
  • Continuous Improvement: Identify design-to-cost opportunities and reliability enhancements; propose material, cycle, or control refinements to boost capture rate and reduce parasitic loads.

RequirementsWhat We’re Looking For
  • Education: B.S. or M.S. in Chemical Engineering or Mechanical Engineering with significant process modeling experience.
  • Process Modeling: 3–8 years designing and simulating adsorption or gas-separation processes—expertise in Aspen Plus (including custom isotherms & dynamic cycles), gPROMS, or equivalent.
  • Transport & Thermodynamics: Deep understanding of mass-transfer, reaction kinetics, heat-transfer, and property estimation methods.
  • Experimental Validation: Proven ability to validate simulation and modeling results through lab-scale or pilot-scale experimentation—designing tests, analyzing data, and refining models accordingly.
  • Mechanical Aptitude: Hands-on experience sizing pressure vessels, piping networks, heat exchangers, pumps, and blowers; experienced in SolidWorks/Inventor and AutoCAD.
  • Field & Commissioning Experience: Familiarity with pilot-scale builds, instrumentation calibration, loop checks, and on-site troubleshooting.

Bonus Points For:

  • Hands-on experience with cyclic adsorption systems (TSA/PSA) using Aspen Adsorption or equivalent.
  • Designing modular or containerized process skids for rapid deployment.
  • Control-system co-simulation (DCS/PLC loop tuning, model-based control strategies).
  • CFD or multiphase-flow modeling to support detailed mechanical design.
  • Scaling processes from pilot to demonstration or commercial units.
  • Familiarity with gas-analysis instrumentation.

BenefitsWhy You’ll Love It Here
  • Mission with urgency: Your designs will help clean up emissions and generate real impact.
  • Hands-on everything: If you’re not satisfied just modeling, you want to see your ideas come to life through building, testing, and owning full systems.
  • Flat org, fast feedback: Make decisions, iterate quickly, and learn fast.
  • Equity upside: Be part of a venture-backed team building breakthrough clean tech systems.
Compensation & Benefits
  • Competitive salary + equity opportunity in a fast-growing climate tech company.
  • 401(k) plan and health insurance stipend (QSEHRA).
  • Paid vacation and holidays.
Ready to Design Systems That Matter?

Send your resume and a brief note to [email protected]. Highlight your experience with process-mechanical systems, gas treatment, or thermal integration.

Skills Required

  • B.S. or M.S. in Chemical Engineering or Mechanical Engineering
  • 3-8 years designing and simulating adsorption or gas-separation processes; expertise in Aspen Plus, gPROMS, or equivalent
  • Deep understanding of mass-transfer, reaction kinetics, heat-transfer, and property estimation methods
  • Proven ability to validate simulation results through lab-scale or pilot-scale experimentation and refine models
  • Experience sizing pressure vessels, piping networks, heat exchangers, pumps, and blowers
  • Experience with SolidWorks or Inventor and AutoCAD for 3D CAD layout and mechanical detailing
  • Familiarity with pilot-scale builds, instrumentation calibration, loop checks, and on-site troubleshooting
  • Experience building PFDs, P&IDs, and performing mass & energy balances
  • Ability to work cross-functionally with chemical, mechanical, and controls engineers and technicians
  • Hands-on fabrication, commissioning, and testing support experience
  • Hands-on experience with cyclic adsorption systems (TSA/PSA), Aspen Adsorption or equivalent
  • Experience designing modular or containerized process skids for deployment
  • Control-system co-simulation experience (DCS/PLC loop tuning, model-based control strategies)
  • CFD or multiphase-flow modeling to support mechanical design
  • Experience scaling processes from pilot to demonstration or commercial units
  • Familiarity with gas-analysis instrumentation
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The Company
HQ: Franklin, TN
25 Employees
Year Founded: 2015

What We Do

Enexor BioEnergy ("Enexor") provides on-site, renewable energy solutions to help solve the world's organic and plastic waste problem. Enexor's patented bioenergy system derives value from organic waste by producing 24/7 continuous power and thermal energy for facilities and microgrids worldwide. Enexor's Bio-CHP™ system, the Bio-200™, generates 75kW of power and 125kW of thermal energy while offsetting harmful greenhouse gas emissions. Enclosed within a 20-foot custom shipping container, the Bio-200™'s strategic design is deployable next to a retail store in the United States, hurricane exposed areas in the Caribbean, or a village in Africa. Enexor manufactures its systems at its headquarters in Franklin, Tennessee, a Nashville suburb. Enexor's mission is to create renewable onsite bioenergy from organic and plastic waste to power facilities worldwide.

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