Process Engineer Electronics Manufacturing

The Manufacturing Process Engineer is responsible for developing, optimizing, and sustaining efficient manufacturing processes to ensure high-quality product output while minimizing waste and cost. This role plays a critical part in continuous improvement initiatives, equipment integration, and driving operational excellence within the production environment.  

What You'll Do  

Process Optimization & Continuous Improvement  

• Analyze existing manufacturing processes and workflows to identify areas for improvement and increased efficiency.  
• Develop and implement process improvement initiatives using Lean, Six Sigma, and other continuous improvement methodologies.  
• Establish key performance indicators (KPIs) to measure process efficiency and effectiveness.  
• Conduct root cause analysis and corrective actions to resolve process inefficiencies and quality issues.  

Process Design & Development  

• Collaborate with product design and R&D teams to ensure products are designed for efficient manufacturability.  
• Design, configure, and optimize production processes from inception through startup and certification.  
• Recommend design modifications to improve production efficiency and reduce ergonomic risks.  
• Evaluate and implement new technologies and tools that enhance process capabilities and reduce operational costs.  

Manufacturing Routers Review  

• Review and update manufacturing routers to ensure accurate documentation of process steps, cycle times, and resource allocation.  
• Identify and recommend changes to router instructions to streamline workflows and eliminate non-value-added activities.  
• Ensure that routers reflect current best practices and compliance with operational and quality standards.  
• Collaborate with production, quality, and planning teams to validate router accuracy and efficiency.  

Data Analysis & Reporting  

• Use data-driven decision-making to track, analyze, and report on process performance metrics.  
• Develop dashboards and reports to provide insights into production performance and improvement opportunities.  
• Leverage statistical tools to predict and prevent process bottlenecks.  

Compliance & Quality Assurance  

• Ensure that processes adhere to industry standards, regulatory requirements, and safety protocols.  
• Develop standard operating procedures (SOPs) and process documentation to ensure compliance and repeatability.  
• Conduct audits to identify opportunities for improvement, maintain process integrity and ensure adherence to best practices.  

Problem-Solving & Troubleshooting  

• Act as a technical expert in diagnosing and resolving process-related issues in production.  
• Collaborate with maintenance and operations teams to address technical challenges promptly.  
• Lead incident investigations to determine root causes and implement preventive solutions.  

Project Management  

• Manage process improvement projects from initiation to completion, including budgeting, resource allocation, and timeline tracking.  
• Engage stakeholders across departments to ensure alignment and support for project initiatives.  
• Monitor the impact of implemented changes and ensure sustainability of improvements through productivity tracking  

Training & Knowledge Sharing  

• Train production teams on new processes, tools, and best practices.   
• Foster a culture of continuous learning and improvement among team members.  
• Create documentation and knowledge-sharing resources to institutionalize process improvements.  

Sustainability & Innovation  

• Incorporate energy-saving, waste reduction, and sustainability practices into process improvements.  
• Stay updated with industry trends and emerging technologies to drive innovation in process engineering.  
• Promote creative solutions that enhance the organization's competitive advantage through people, process and technology.  
• Occasional travel to vendors or other manufacturing locations may be required.  

 What You'll Bring  

• Bachelor’s degree in mechanical, Industrial, Manufacturing Engineering, or related field; experience may be considered in lieu of a degree  
• Experience with Electronic or Electromechanical assembly. 
• 3+ years of experience in manufacturing or process engineering role.  
• Experience working in a lean manufacturing environment. 
• Experience with CAD (AutoCAD, SolidWorks).  

What We Value  

• Excellent problem-solving, analytical, and project management skills.  
• Experience with NPI and transition to production. 
• Experience with adhesives and potting are a plus 
• Excellent communication and interpersonal skills.  
• Proficiency in data analysis tools and ERP systems.  
• Experience in automation or robotics integration.  
• Familiarity with ISO/AS9100/IATF16949 standards.  
• Background in Design for Manufacturability (DFM) and Failure Mode and Effects Analysis (FMEA).  
• Hands-on experience with equipment installation, troubleshooting, and productivity improvement.