Process Development Engineer, Senior Staff

Reposted 17 Days Ago
2 Locations
In-Office or Remote
110K-184K Annually
Expert/Leader
Healthtech
The Role
The Senior Staff Process Development Engineer will lead process improvements, validation, and new product introductions for medical devices, focusing on extrusion and balloon development.
Summary Generated by Built In

Salary Range:

$110,300.00 - $183,800.00

Job Description:

Confluent Medical Technologies is a financially healthy and rapidly growing medical device company whose employees are passionate about providing life-saving solutions to our customers through a collaborative and high-impact work environment.  Our environment reflects a culture of growth, leadership, and innovation in which our employees can directly impact the world by doing work that truly matters.

We’re looking for a Process Development Engineer, Sr. Staff to join our team in beautiful Laguna Niguel, CA. As a uniquely qualified candidate, you will:

 Work in a team environment to accomplish scientific approaches to extrusion and balloon development
 Perform process analysis, improvements and process validation (IQ/OQ/PQ)
 Develop and execute validation protocols
 Create reports and/or other communications to effectively report engineering findings
 Work with cross-functional teams to become a pivotal member of Confluent engineering
 Develop and design new process parameters, tooling, and methods for extrusion manufacturing   
 Lead new product introduction, cost reduction, and revenue generating projects

 Potentially support engineering projects or cross-train in the area of polymer extrusion
 Optimize processes to meet manufacturing quality controls, build time, cost, yield targets
 Generate clear and concise work instructions, test methods, and visual standards
 Design and perform Process Characterization Study’s & DOE’s, support protocols and reports
 Maintain cleanliness of the work environment.    
 Mentor less experienced engineers
 Perform design reviews and pre-validation assessments to ensure the safe and environmentally sound start-up of new processes    
 Plan, schedule, conduct, and coordinate detailed phases of engineering work in part of a major project or in a total project of moderate scope  

Education and Experience:   

 
 Bachelor or Masters of Science in Mechanical or Bio Engineering.    
 9-12 years of experience in medical device development
 Authoritative figure in area of expertise including extrusion of medical devices 

 Experience with polymer testing methodologies such including FTIR, DSC, MA

 Proficient in medical grade polymers such as Nylon 12, PBAX, Polyurethanes, PET with knowledge and experience in polymer science

 Experience with authorship of design control documents for medical devices
 Proficient in AutoCAD to create drawings for balloons, extrusion, and tooling required in balloon development

 Ability to work independently and support multi-sites
 Strong Solidworks and AutoCAD skills
 Strong Minitab experience
 Greenbelt or higher training is a plus
 Hands-on experience with a variety of catheters, balloons, and extrusion production equipment
 Strong understanding of biomaterials typical to balloons: Pebax, Nylon, Polyurethanes, and PET
 Strong overall knowledge of entire field of work, complex level engineering experience
 Familiar with technical literature and standards related to area of expertise
 Extensive hands-on experience   
 Ability to work independently
 Leadership skills
 Problem solving skills
 Attention to detail, professional attitude, team player

Confluent Medical Technologies is dedicated to working collaboratively with our customers, taking their projects from rapid prototype into high volume production. Our unparalleled technical expertise, proven experience and partnership with our clients has allowed us to perfect the process necessary to deliver world-class medical devices through innovative material science, engineering, and manufacturing. Our primary capabilities include: Nitinol components and tubing, balloon expandable stents and catheters, complex catheters, biomedical textiles, and high precision polymer tubing. We take pride in our position as the leader in the medical technology space and are driven by a passion to create products that our clients have envisioned for their customers.

We regret that we are unable to sponsor employment visas or consider individuals on time-limited visa status for this position.

Confluent Medical Technologies is an equal opportunity employer.

Only qualified candidates will be contacted.

Skills Required

  • Bachelor or Masters of Science in Mechanical or Bio Engineering
  • 9-12 years of experience in medical device development
  • Experience with polymer testing methodologies including FTIR, DSC, MA
  • Strong Solidworks and AutoCAD skills
  • Strong Minitab experience
  • Leadership skills

Confluent Medical Technologies, Inc. Compensation & Benefits Highlights

The following summarizes recurring compensation and benefits themes identified from responses generated by popular LLMs to common candidate questions about Confluent Medical Technologies, Inc. and has not been reviewed or approved by Confluent Medical Technologies, Inc..

  • Healthcare Strength Benefits are considered solid, with medical, dental, and vision coverage described positively and HSA-eligible options supported by employer contributions. Feedback suggests core health coverage is a relative bright spot within the total package.
  • Retirement Support A 401(k) with company match is repeatedly highlighted as a positive element. Feedback suggests retirement provisions add meaningful value to total compensation.
  • Fair & Transparent Compensation Compensation is considered competitive in several engineering and managerial tracks, with role-specific pay bands viewed as strong in those paths. Feedback suggests certain professional roles receive competitive pay bands.

Confluent Medical Technologies, Inc. Insights

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The Company
HQ: Scottsdale, AZ
1,068 Employees
Year Founded: 1991

What We Do

Confluent Medical Technologies applies materials science to MedTech innovation. Confluent specializes in expert design and development of large-scale manufacturing specializing in interventional catheter-based devices and implants. Our key capabilities include Nitinol components and tubing, balloon and complex catheters, high-precision polymer tubing, and implantable textiles. We operate in 8 state-of-the-art facilities across the United States and Costa Rica and currently employ over 2,000 employees. Confluent has earned the confidence of leaders in the medical device community through a proven track record of innovation, engineering, and manufacturing.

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