Zotefoams plc is a world leader in cellular material technology, with facilities in Croydon, UK; Kentucky and Oklahoma, USA; Brzeg, Poland; and Jiangsu Province, China (T-FIT).
We produce lightweight foams for a wide range of markets including sports and leisure, aviation, automotive, and healthcare. Zotefoams also owns and licenses patented technology and supplies advanced insulation systems.
The Company is on a strong growth trajectory, with significant revenue and profitability increases in recent years and ambitious plans for the future.
About the Role:
As a Process Automation Engineer, you’ll be responsible for developing, implementing and sustaining automation solutions across the manufacturing site. The focus is on improving safety, quality, productivity and cost through automation, while managing projects from concept through to delivery in line with operational and long-term business needs.
Role Responsibilities:
Design, develop and implement automation solutions across manufacturing, including control systems, material handling, inspection and data capture
Lead automation projects from concept through to commissioning, ensuring solutions are safe, scalable and aligned to operational needs
Deliver automation projects to agreed scope, cost, quality and timelines
Manage risks and ensure delivery of expected project benefits
Develop future automation projects aligned with site priorities and business strategy
Work with suppliers, system integrators and OEMs to specify, procure and deliver solutions
Manage supplier performance, technical compliance and onsite delivery
Collaborate with Production, Maintenance, Quality, Engineering, IT and Supply Chain teams
Identify opportunities to automate manual or repetitive tasks
Improve process efficiency and consistency using PLCs, robotics, sensors, vision systems and monitoring tools
Ensure all solutions meet health, safety, quality and machine safety standards
Develop and maintain automation standards and documentation
Conduct risk assessments and PFMEAs for new systems
Embed safe systems of work and promote a strong safety culture
Enable robust data capture and system integration for real-time monitoring
Use automation data to drive performance improvements and support decision-making and long-term planning
What you'll need:
Degree or equivalent experience in Automation, Manufacturing or Production Engineering
Experience delivering automation projects in a manufacturing environment
Strong project management experience including planning, risk management and stakeholder engagement
Knowledge of PLCs, HMI/SCADA and industrial control systems
Experience working cross-functionally and with external suppliers
Desirable:
Formal project management qualification (e.g. PRINCE2, PMP)
Experience with robotics, vision systems or advanced sensors
Knowledge of MES, IIoT or digital manufacturing platforms
Understanding of machine safety and functional safety standards
What were looking for?
A proactive, self-motivated individual who can work independently
Strong technical knowledge of automation and control systems
Solid project management and delivery capability
Analytical and structured problem-solving skills
Ability to design, implement and support automated solutions
Strong collaboration skills, including working with suppliers and cross-functional teams
Good understanding of manufacturing processes and performance metrics
Clear communication skills with both technical and non-technical audiences
A continuous improvement mindset with a focus on delivering business value
Why Join Us?
At Zotefoams, we believe in fostering a supportive and innovative environment where everybody can thrive. By joining us, you will be part of a dynamic team that values collaboration, continuous improvement, and opportunities for professional growth and development.
Our Values
Courage - The courage to take bold action to ensure that we succeed in tackling our challenges and opportunities.
Impact – Dedicated to making a significant and positive impact in everything we do.
Respect - Cultivate a respectful and inclusive environment where everyone is valued and collaboration is encouraged.
Zotefoams is an equal opportunity employer. We celebrate diversity and are committed to creating an inclusive environment for all employees
Skills Required
- Degree or equivalent experience in Automation, Manufacturing or Production Engineering
- Experience delivering automation projects in a manufacturing environment
- Strong project management experience including planning, risk management and stakeholder engagement
- Knowledge of PLCs, HMI/SCADA and industrial control systems
- Experience working cross-functionally and with external suppliers
- Formal project management qualification (e.g. PRINCE2, PMP)
- Experience with robotics, vision systems or advanced sensors
- Knowledge of MES, IIoT or digital manufacturing platforms
- Understanding of machine safety and functional safety standards
What We Do
Zotefoams plc is a world leader in cellular material technology, specializing in the manufacture of lightweight, closed-cell, crosslinked foams using a unique, environmentally friendly nitrogen expansion process. The company serves diverse global markets, including aerospace, automotive, healthcare, sports and leisure, construction, and the military, providing high-performance materials for a wide range of industrial and consumer applications.
