Staff Power Systems Engineer, Hardware in Loop

Posted 9 Days Ago
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San Francisco, CA, USA
In-Office
173K-198K Annually
Mid level
Energy
The Role
Develops and validates BESS and inverter models using RTDS/RSCAD and CHIL platforms for grid-connected and islanded applications. Responsibilities include dynamic and transient studies, control validation, real-time model development, test automation, system integration, troubleshooting, and benchmarking against offline simulation tools and field performance. The engineer will expand RTDS laboratory capabilities and ensure systems meet grid requirements, industry standards, and project-specific performance objectives.
Summary Generated by Built In

About Redwood Materials

Redwood Materials was founded in 2017 by JB Straubel, co-founder and former CTO of Tesla, on a simple but radical idea: the critical minerals powering the energy transition already exist. They just need to come back. Today Redwood is the largest lithium-ion battery recycler in North America — recovering, refining, and redeploying critical minerals from end-of-life batteries back into the supply chain. On the energy side, Redwood has deployed the largest second-life battery project in the world, delivering power to AI data centers in months rather than years using proprietary energy architecture engineered entirely in-house. The company is profitable, the market it operates in is projected to grow 20 to 50 times over the next decade, and Redwood is the only company with the supply chain, the technology, and the operational scale to lead it.

Redwood is localizing a global battery supply chain that seamlessly integrates recovery, reuse, and recycling — keeping critical minerals in circulation and driving the energy transition. We're delivering low-cost and large-scale energy storage and producing battery materials in the U.S. for the first time, all from batteries we already have. The Power Systems Engineer, Hardware in the Loop will develop and validate BESS and inverter models using RTDS/RSCAD and CHIL platforms for grid-connected and off-grid applications, perform dynamic and transient testing, and support control validation, system integration, and project-specific performance requirements. This is a 100% on-site role. The role works closely with the energy storage team to develop accurate system models and design recommendations grounded in industry codes and standards. 

Essential Duties and Responsibilities 

  • Design, develop, and validate power system and inverter control strategies using RTDS/RSCAD to meet project-specific grid requirements, including grid-forming and grid-following operation, ride-through, droop control, and microgrid performance. 
  • Develop and maintain Controller Hardware-in-the-Loop (CHIL) test platforms integrating RTDS with inverter controllers, site controllers, protection relays, metering, and communication interfaces; create test plans, automate test execution, analyze results, and maintain clear technical documentation. 
  • Build and validate real-time power system models of BESS, PV, inverters, transformers, generators, loads, and balance-of-plant equipment for both grid-connected and islanded applications. 
  • Perform dynamic and transient studies to evaluate system stability, black start, load pickup, inverter interactions, fault response, protection performance, and transitions between operating modes. 
  • Identify and resolve control, modeling, communication, and hardware-in-the-loop integration issues using first-principles power system analysis, simulation results, and structured troubleshooting. 
  • Support validation and benchmarking of PSCAD, PSS/E, and other offline simulation models against RTDS/CHIL results and field performance where applicable.
  • Develop and expand in-house RTDS laboratory capabilities, including model integration, I/O scaling, communication interfaces, test automation, equipment selection, and standardized validation procedures. 

Skills, Knowledge, and Abilities  

  • 3–5 years of experience as a power systems engineer, with hands-on experience in RTDS/RSCAD, HIL/CHIL testing, or real-time power system simulation.
  • MS or PhD in Electrical Engineering, Power Systems, Controls, or a closely related discipline.
  • Proven experience developing and supporting integrated hardware and software test environments, including hands-on troubleshooting and debugging. 
  • Ability to develop test automation, scripts, or control functions using Python, C, C++, or a similar programming language. 
  • Strong experience with engineering simulation tools such as PSCAD, MATLAB/Simulink, or comparable platforms.
  • Solid understanding of electrical engineering fundamentals, circuit behavior, and control theory. 
  • Practical experience with communication networks, laboratory measurement equipment, and real-time simulation platforms such as RTDS, OPAL-RT, Typhoon HIL,  

In accordance with California pay transparency laws, the salary range for this position is listed below. Actual compensation may vary based on a variety of factors, including experience, education, and skills. 

California Pay Range:
$172,500—$198,000 USD

The position is full-time. Compensation will be commensurate with experience.


We collect personal information (PI) from you in connection with your application for employment with Redwood Materials, including the following categories of PI: identifiers, personal records, professional or employment information, and inferences drawn from your PI. We collect your PI for our purposes, including performing services and operations related to your potential employment. If you have additional privacy-related questions, please contact us at [email protected].

Skills Required

  • 3–5 years of experience as a power systems engineer
  • Hands-on experience with RTDS/RSCAD, HIL/CHIL testing, or real-time power system simulation
  • MS or PhD in Electrical Engineering, Power Systems, Controls, or a closely related discipline
  • Experience developing and supporting integrated hardware and software test environments
  • Hands-on troubleshooting and debugging experience
  • Ability to develop test automation, scripts, or control functions using Python, C, C++, or a similar programming language
  • Experience with PSCAD, MATLAB/Simulink, or comparable engineering simulation platforms
  • Strong understanding of electrical engineering fundamentals, circuit behavior, and control theory
  • Practical experience with communication networks and laboratory measurement equipment
  • Experience with real-time simulation platforms such as RTDS, OPAL-RT, or Typhoon HIL

Redwood Materials Compensation & Benefits Highlights

The following summarizes recurring compensation and benefits themes identified from responses generated by popular LLMs to common candidate questions about Redwood Materials and has not been reviewed or approved by Redwood Materials.

  • Fair & Transparent Compensation — Pay is considered okay to good overall, often competitive for engineering and corporate roles while closer to local norms in hourly operations.
  • Equity Value & Accessibility — Stock options or equity are included in many offers, providing additional upside beyond base pay.
  • Parental & Family Support — Parental leave is viewed positively, with maternity and paternity leave standing out within the package.

Redwood Materials Insights

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The Company
HQ: Carson City, Nevada
561 Employees

What We Do

Redwood is developing a fully closed-loop, domestic supply chain for lithium-ion batteries. Our team manufactures critical battery components using as many recycled batteries as possible — localizing a 50,000-mile global supply battery chain on a single site.

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