Mechanical Integrity Engineer

Posted 3 Days Ago
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Jupiter, FL, USA
In-Office
Senior level
Energy • Renewable Energy
The Role
Leads mechanical integrity engineering for industrial gas turbine combustion systems. Develops structural, thermal, vibratory, and component life analyses, including LCF, HCF, and TMF predictions. Supports combustor upgrades, rig testing, field validation, design reviews, documentation, manufacturing, procurement, and supplier coordination. Owns technical projects, leads engineering teams, mentors junior engineers, establishes structural best practices, and presents results to internal and external stakeholders. Travel and hands-on fieldwork may be required.
Summary Generated by Built In

POSITION: Mechanical Integrity Engineer, Combustion
LOCATION: Jupiter, FL
STATUS: Salary-Exempt 

JOB SUMMARY 

The Mechanical Integrity position will support development and implementation of combustor system upgrades. This position is in a fast-paced, technical environment working on diverse projects across several different industrial gas turbine frames. This is a technical leadership position requiring functional authority in the structures and lifing discipline with advanced level of knowledge in at least one specialty area. Must lead and direct technical teams to support overall program goals as well as mentor junior engineers. Expected to work independently and take responsibility for all direct and indirect aspects of their work to set an example for the team in successfully meeting deliverables of the project

ESSENTIAL DUTIES AND RESPONSIBILITIES

The essential functions of the job include, but are not limited to, the following:

  • Provide timely analytical solutions to verify mechanical configurations on combustion equipment. Work with design engineers to develop improvements to turbine components.
  • Understand finite element boundary conditioning on static, vibratory, and thermal analyses for both elastic and inelastic solutions
  • Ability to link thermal, mechanical and vibratory finite element solutions to produce life calculations (low cycle fatigue, thermal mechanical fatigue, high cycle fatigue).
  • Develop life algorithms for LCF, HCF, and TMF predictions on combustion system components.
  • Assist performance of high pressure rig tests and engine field validation of systems designed and developed at PSM. Support commercial installation and operation of systems developed.
  • Support the continued development and oversee the adherence to PSM design systems including job folders and documentation, technical reviews, drawings and engineering changes and field validation plans and verification.
  • Analyze components to ensure parts maintain appropriate stress levels, meets life requirements and design criteria.
  • Utilize appropriate design/analysis tools, such as ProEngineer, ANSYS, Microsoft Excel or similar.
  • Lead or support scheduling, project engineering and supplier issues and procurement efforts to ensure timely delivery of components to meet program and company objectives.
  • Project ownership and leadership of technical team to achieve success
  • Assess needs and identify critical path schedules for design, manufacturing and procurement activities as well as development of structures best practices into “rules and tools”
  • Create, lead and/or deliver presentations to internal and external clients.
  • Other duties as assigned

MINIMUM REQUIREMENTS

Education & Training

  • Bachelor’s Degree in Mechanical, Aeronautical, or Civil Engineering. An advanced degree is preferred.
  • Equivalent industry experience will also be considered
  • Must complete EHS assigned regulatory training for work area as described by PSM’s EHS Training Matrix

Skills/Experience 

  • Minimum of 5 years of experience with Ansys and Ansys workbench
  • Minimum of 5 years’ experience with structural analysis and life prediction
  • Minimum 2 years of gas turbine experience, Familiarity with E/F class IGT is a plus and preferably in combustion
  • Strong analytical decision-making and organizational skills are required
  • Experience with 3D CAD software – Creo, NX, Solidworks
  • Knowledge of various manufacturing processes, general machining and fabrication techniques
  • Strong verbal and written communication and interpersonal skills are required
  • Strong skills with MS Office programs. Project, Excel, Word, PowerPoint, etc.
  • Ability to perform hands-on fieldwork is strongly desired
  • Field work and travel may be required (up to 20%)
  • Demonstrated coaching and mentoring skills, including ability to motivate and influence others.

Equal Opportunity Employer Veterans/Disabled

Skills Required

  • Bachelor’s degree in Mechanical, Aeronautical, or Civil Engineering, or equivalent industry experience
  • Advanced engineering degree
  • At least 5 years of experience with ANSYS and ANSYS Workbench
  • At least 5 years of experience with structural analysis and life prediction
  • At least 2 years of gas turbine experience
  • Experience with combustion systems and familiarity with E/F class industrial gas turbines
  • Experience with 3D CAD software such as Creo, NX, or SolidWorks
  • Knowledge of manufacturing processes, machining, and fabrication techniques
  • Strong analytical decision-making, organizational, communication, and interpersonal skills
  • Proficiency with Microsoft Office, including Project, Excel, Word, and PowerPoint
  • Ability to perform hands-on fieldwork
  • Coaching and mentoring experience, including motivating and influencing others
  • Completion of assigned EHS regulatory training
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The Company
HQ: Jupiter, Florida
210 Employees
Year Founded: 1999

What We Do

Hanwha Power is a global energy equipment and services company delivering engineered solutions across gas turbines, industrial compressors, marine systems, and clean energy infrastructure. Formed through the integration of PSM (Power Systems Mfg.), Thomassen Energy, PSM Thomassen Gulf, and Hanwha Power Systems, Hanwha Power combines decades of aftermarket gas turbine expertise with world-class compressor manufacturing and marine solutions under a unified brand backed by Hanwha Group, a Fortune Global 500 company. Gas Turbine Services: Aftermarket parts, combustion retrofits, performance upgrades, rotor services, field services, and long-term service agreements for GE, Siemens, and MHI heavy-duty gas turbines, including 7F, 9F, 501F, 6B, 7EA, 9E, and Frame 5. Proprietary technologies include FlameSheet™ (fuel-flexible, hydrogen-capable combustion), LEC III™ (sub-3 ppm NOx), GTOP (hot gas path optimization), and AutoTune (automated combustion tuning). 350+ upgrades installed in 30+ countries. Compressor Solutions: Industrial and process compressors for oil and gas, petrochemical, LNG, air separation, and decarbonization applications. 9,000+ units delivered to 2,500+ customers worldwide. CO2 compression for CCUS, H2 liquefaction compressors, and fuel gas systems for the hydrogen economy. Marine and Offshore: Lifecycle solutions for vessels and offshore platforms, including FSRU/FSU conversion, dual fuel conversion, BOG re-liquefaction, air lubrication systems, and ammonia gas turbine propulsion for maritime decarbonization. Clean Energy: Hydrogen and ammonia fuel capabilities for gas turbines, sCO2 power systems, turbo expander generators, and carbon capture compression solutions. Global operations in North America, Europe, the Middle East, and Asia. Learn more: www.hanwhapower.com

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