Mechanical Design Engineer

Posted Yesterday
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Beaver Falls, PA, USA
In-Office
Entry level
HR Tech • Consulting
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The Role
Design, prototype, machine, and test mechanical components, molds, tooling, and fixtures. Develop CAD/CAM models and CNC tool paths, optimize machining processes, inspect parts using precision metrology, create technical documentation, and support continuous improvement on the manufacturing floor. The role combines engineering office work with hands-on prototyping and production support.
Summary Generated by Built In
Kenson Plastics- Mechanical Design Engineer (Hands-On / Prototyping)

Location: New Brighton, PA 

Position Type: Full-Time

Job Summary

Are you tired of being stuck at a desk all day or does the idea of that as your career path just not excite you? Kenson Plastics is looking for an entry-level or early-career Mechanical Design Engineer who wants to be hands-on at our R&D facility in New Brighton, PA. In this dynamic role, you will design, prototype, and iterate mechanical components, tooling, and molds and actively validate, machine, and test your designs on state-of-the-art 3-axis and 5-axis CNC machining centers.

Enjoy a healthy mix of engineering office work and an active manufacturing floor, with real opportunities for upward mobility into engineering or business leadership.

Key Responsibilities
  • 3D Modeling + Programming: Utilize CAD/CAM software to independently design parts, assemblies, molds, and advanced tool paths.

  • Mold + Tooling Engineering: Engineer molds and tooling, determining material requirements (aluminum blocks, composite tooling boards) and optimum blank sizes.

  • Fixture Fabrication: Design and physically build custom machining and assembly fixtures to streamline production.

  • Process Optimization: Develop efficient machining programs, incorporating well-thought-out tooling, feeds, speeds, and shop-floor feedback.

  • Quality + Metrology: Inspect finished parts using precision measurement tools to verify complete adherence to customer specifications.

  • Continuous Improvement: Proactively evaluate manufacturing processes for design efficiencies, cycle-time reductions, and quality enhancements.

  • Technical Documentation: Generate clear setup sheets, engineering drawings, and revision-controlled design packages.

  • Shop Safety + Organization: Maintain a safe, clean work environment and take direct ownership of tooling organization.

Qualifications & Requirements
  • Education: Bachelor of Science in Mechanical Engineering (BSME) or a related technical degree required. Recent graduates with strong project or internship backgrounds are encouraged to apply.

  • Technical Skills: Proficiency in 3D CAD platforms (e.g., SolidWorks, Creo, Fusion 360) and a solid foundation in CAM or CNC manufacturing principles required.

  • Communication & Math: Strong technical writing and verbal skills for cross-functional collaboration, alongside advanced mathematical and geometric reasoning for tolerance stack-ups and print evaluations required.

  • Physical Demands: Regular use of hands for prototyping and computer work; ability to stand, walk the production floor, and occasionally lift up to 50 lbs (molds and fixtures).

Ready to bring your designs to life on the shop floor? Apply today!

Skills Required

  • Bachelor of Science in Mechanical Engineering or a related technical degree
  • Proficiency with 3D CAD platforms such as SolidWorks, Creo, or Fusion 360
  • Solid foundation in CAM or CNC manufacturing principles
  • Strong technical writing and verbal communication skills
  • Advanced mathematical and geometric reasoning for tolerance stack-ups and print evaluations
  • Ability to stand and walk on the production floor
  • Ability to occasionally lift up to 50 pounds
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The Company
HQ: Pittsburgh, PA
12 Employees
Year Founded: 2004

What We Do

At Compass, we drive organizational performance with proven HR consulting and business solutions that are as unique as the clients we serve. Our clients range from start-up organizations to Fortune 500 corporations in industries as diverse as health care, manufacturing, professional sports, technology, and more. We also offer an array of outsourced HR solutions to our clients. Our HR project solutions encompass all aspects of the employee life cycle. In addition, we partner with clients on other initiatives, such as defining business strategy, setting goal metrics, and developing customer excellence. Our mission is to create work environments where people thrive — all people. We believe embracing, celebrating, and advocating for a diverse and inclusive culture is the right thing to do and essential to all organizations. We champion conversations around diversity, equity, accessibility, and inclusion in all aspects of the employee experience. Our passion is ensuring practices create a culture of dignity and respect.

Why Work With Us

Everywhere you turn at Compass, you meet professionals with incredible experience—people who share an unrelenting commitment to maximizing performance. And each one is always eager to share the knowledge and skills attained over storied careers. We’re driven to deliver real impact for our clients, and we’re just as passionate about driving success

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