Manufacturing Engineering Intern Summer 2025

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Greenlawn, NY
Hybrid
50K-68K Annually
Aerospace • Hardware • Information Technology • Security • Software • Cybersecurity • Defense
Where purpose connects.
The Role

Job Description
At BAE Systems, we are all about our People, Mission, and Culture. We draw a clear connection between our work and our missions and demonstrate why customers trust us to provide mission-critical solutions. Our employees work on the world's most advanced electronics. Spanning air, land, sea, and space, we are developing the technology of tomorrow, delivered today. Drawing strength from our differences, we are innovating for the future, and you can too.
Our Operations employees turn innovative engineering designs into real solutions to meet our customers' needs. Our training and development programs provide employees with career advancement in a diverse work environment. Our flexible work environment provides you a chance to change the world without giving up your personal life. We put our customers first - exemplified by our mission: "We Protect Those Who Protect Us®." Sounds like a team you want to be a part of? Then come build your career with us.
The selected candidate for this position will be joining the Greenlawn NY Operations team in the Manufacturing Engineering/Technical Operations group and will provide sustaining engineering, process development and new process implementation across the manufacturing floor through hands-on problem solving, data analyses and application of engineering principles, Six Sigma and lean manufacturing principles to improve product flow and yields.
In this position, you will participate in BAE Systems' nationwide LEAP Internship & Co-op Program, where you will Learn, Engage, Apply, and Progress within the company. The LEAP Program will provide you with the opportunity to work alongside experienced professionals on impactful projects, engage in career development opportunities, and network with our business leaders and the other students in the program.
Responsibilities may include:

  • Creating and maintaining product and process work instructions, and improving the work instructions to reduce Cost of Poor Quality.
  • Developing new processes and implementing changes in product flow to support the production line through the application of lean manufacturing principles.
  • Analyzing defect data to identify areas to improve yield. Working with others to implement process improvements. Applying Lean Six Sigma tools to solve production problems and improve existing processes. Using poke yoke principles to prevent production problems.
  • Participating in and documenting root cause corrective action (RCCA) using problem solving methodologies.
  • Defining and specifying the requirements for assembly tooling, fixtures and equipment to support current manufacturing operations and recommending changes for production line continuous improvements.
  • Supporting the implementation of new automation assembly equipment including programming, process qualifications/validations and supporting tooling design.
  • Researching emerging trends, techniques, methods, and current best practices to improve our processes and meet tomorrow's challenges.


Required Education, Experience, & Skills

  • Entry level position with 2 years completed towards a Bachelor's Degree in Manufacturing Engineering, Industrial Engineering, Material Science, Mechanical Engineering or a related discipline.
  • Exhibit sound interpersonal skills involving interfacing, coordinating and negotiating with company personnel at all levels, customers and suppliers.
  • Ability to read and use technical drawings, schematics, process sheets, and change orders.
  • Ability to work independently and be effective in a fast-paced environment.
  • Strong written, verbal, and presentation skills required.


Preferred Education, Experience, & Skills

  • Lean manufacturing, Root Cause Corrective Action, and Sigma Green training preferred.
  • 1 year electronics manufacturing process experience, whether as an intern or as part of college projects.


Pay Information
Full-Time Salary Range: $50182 - $67733
Please note: This range is based on our market pay structures. However, individual salaries are determined by a variety of factors including, but not limited to: business considerations, local market conditions, and internal equity, as well as candidate qualifications, such as skills, education, and experience.
Temporary employees generally are not eligible for BAE Systems benefits, but can elect to participate in the 401(k) savings plan. Temporary employees working 20+ hours per week are eligible for medical benefits, the employee assistance program, and business travel accident insurance.
About BAE Systems Electronic Systems
BAE Systems, Inc. is the U.S. subsidiary of BAE Systems plc, an international defense, aerospace and security company which delivers a full range of products and services for air, land and naval forces, as well as advanced electronics, security, information technology solutions and customer support services. Improving the future and protecting lives is an ambitious mission, but it's what we do at BAE Systems. Working here means using your passion and ingenuity where it counts - defending national security with breakthrough technology, superior products, and intelligence solutions. As you develop the latest technology and defend national security, you will continually hone your skills on a team-making a big impact on a global scale. At BAE Systems, you'll find a rewarding career that truly makes a difference. Electronic Systems (ES) is the global innovator behind BAE Systems' game-changing defense and commercial electronics. Exploiting every electron, we push the limits of what is possible, giving our customers the edge and our employees opportunities to change the world. Our products and capabilities can be found everywhere - from the depths of the ocean to the far reaches of space. At our core are more than 14,000 highly talented Electronic Systems employees with the brightest minds in the industry, we make an impact - for our customers and the communities we serve.

What the Team is Saying

Person1
Ronda
Program Manager
“My favorite thing about BAE Systems is that there is an opportunity to grow. Every manager that I have had here has said, ‘Oh, you want to grow? This is what you need to do, or this is what we have available to you.“
Ronda
Julia
David F.
Mike
Sara
David W.

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What We Do

Improving the future and protecting lives is an ambitious mission, but it’s what we do. As a leading aerospace, defense, and security company, we work together to deliver a full range of products and services for air, land, space, and naval forces, as well as advanced electronics, security, information technology solutions and customer support services.

How we work is rooted in purpose – a purpose to protect those who protect us, to unite our community of colleagues and customers, and to drive forward the growth and development of our exceptional team members. It's where purpose connects.

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