Manufacturing Engineer - Composites(assembly)

Posted Yesterday
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Chennai, Tamil Nadu, IND
In-Office
Mid level
Aerospace • Hardware • Transportation
The Role
Designs and optimizes composite airframe sub-assembly and assembly manufacturing processes for eVTOL prototypes. Responsibilities include facility and equipment planning, composite bonding and fastening, tooling, work instructions, DFM/DFA, quality compliance, troubleshooting, repairs, NPI, and continuous improvement. The role collaborates with engineering, manufacturing, quality, and production teams while supporting aerospace standards, cost analysis, project timelines, and process efficiency.
Summary Generated by Built In

 As a Mid senior Level Manufacturing engineer - Composites, you will be responsible for design & optimization of manufacturing processes for sub-assembly& assembly for eVTOL airframes prototype manufacturing & supporting in assembly integration. The candidate will be responsible for interacting with Manufacturing, QA, Structural design & other cross functional teams in realization of composites parts, sub-assembly and prove out.

Roles & responsibilities

  1. Develop and optimize manufacturing processes for sub assembly & assembly of Airframe.
  2. Optimize facility including layout planning, utilities coordination, equipment selection, installation, and commissioning.
  3. Specify, source, validate, and maintain capital equipment such as CNC routers, ovens, and bonding tools.
  4. Apply expertise in bonding and fastening of composite detail parts & sub assembly to meet the design requirements of Assembly.
  5. Oversee bonding preparation processes, including surface treatment, adhesive application, and cure cycle optimization.
  6. Propose repair and rework strategies as part of involvement in RCCA.
  7. Create and maintain detailed work instructions, process documentation, and tooling specifications.
  8. Collaborate with engineering, quality, and production teams to ensure manufacturability and compliance with aerospace standards.
  9. Troubleshoot production issues and implement corrective actions to improve yield, reduce scrap, and enhance overall process efficiency.
  10. Support New Product Introduction (NPI), continuous improvement activities, and lean/Six Sigma initiatives.
  11. Perform DFM/DFA assessment of part & tooling design to ensure manufacturability of airframe systems.
  12. Experience with Excel, PowerPoint / Google suite & PLM
  13. Adhere to project timelines and budgets and quality of output.
  14. Basic knowledge on cost estimation & time study of project execution.
  15. Basic knowledge on QMS, QC tools & Metrology
  16. Basic knowledge on GD&T, Fits & assembly
  17. Basic knowledge on PFD,PFMEA, Control plan

Required Skills

  1. ERP & PLM
  2. CAD software (Preferably CATIA or NX, Solidworks)
  3. Material Selection
  4. Composite manufacturing processes
  5. Aircraft assembly processes & integration
  6. Tooling Design & Development
  7. Project Management
  8. Analytical skills
  9. Cost Analysis
  10. Quality Control
  11. Problem-Solving

 

Qualifications:

  1. Bachelor’s degree in Mechanical, Aerospace or any related field.
  2. Work experience in 4+ years in Manufacturing of sub assembly & assembly of composites structures in the aerospace industry.
  3. Familiarity with different types of composites materials & manufacturing processes, assembly & toolings is highly desirable.

 

Work Location: Chennai, Tamil Nadu, India.

 

Job Type: Full time.



Skills Required

  • Bachelor’s degree in Mechanical Engineering, Aerospace Engineering, or a related field
  • 4+ years of experience manufacturing composite sub-assemblies and assemblies in the aerospace industry
  • Experience with ERP and PLM systems
  • Experience with CAD software, preferably CATIA, NX, or SolidWorks
  • Knowledge of composite manufacturing processes
  • Knowledge of aircraft assembly processes and integration
  • Tooling design and development experience
  • Project management, analytical, cost analysis, quality control, and problem-solving skills
  • Familiarity with composite materials, manufacturing processes, assembly, and tooling
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The Company
Chennai, Tamil Nadu
70 Employees
Year Founded: 2019

What We Do

We're developing India’s 1st flying electric taxi for up to 10x faster intra-city commute and cargo transport. Incubated at IIT Madras, Chennai since 2019, The ePlane Company was founded by Professor Satya Chakravarthy with a vision to make flying ubiquitous. As an Urban Air Mobility (UAM) startup, we aim to alleviate on-road traffic congestion in cities worldwide by offering safe, sustainable and affordable flying experiences through our flagship product, The ePlane e200.

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