Lead Mechanical Engineer

Posted 6 Days Ago
Be an Early Applicant
Bengaluru, Bengaluru Urban, Karnataka, IND
In-Office
Senior level
Automotive • Energy
The Role
Leads mechanical housing and casing design for automotive chargers, motor controllers, DC-DC converters, and vehicle controller units. Owns metal, plastic, and rubber components from concept through release, including tolerance, thermal, and vibration analysis; PCBA integration; assembly processes; DVP testing; supplier coordination; prototyping; manufacturing support; and mechanical documentation.
Summary Generated by Built In

We are looking for a Lead Mechanical Engineer to lead the housing design of our next generation charger, Motor controller Unit(MCU), DC to DC convertor and Vehicle controller unit (VCU). He will be working with the internal and external stack holders and responsible for all the mechanical design, simulation, development and testing of mechanical parts.

Responsibilities
  • Prepare the different mechanical design concepts for Charger, MCU and VCU e.t.c which meets size, functional and cost requirement.
  • Design and own the different mechanical parts of metal, plastic and rubber.
  • Execute the tolerance analysis, thermal analysis and vibration analysis.
  • Work with the ECAD team and own the mechanical integration of a PCBA.
  • Define the assembly process and sequence for the high volume manufacturing.
  • Define the mechanical DVP tests and coordination with the T&V team for internal and external lab testing.
  • Work with a mechanical parts supplier and provide them a technical clarification on the design and tooling go ahead.
  • Work with suppliers for the Rapid prototyping (3D printing, Machining, silicon molding) for initial engineering build.
  • Prepare and release all the mechanical design Artifacts (MCAD, MBOM, Part Drawing, Test Plan, Test Report, Analysis Report).
  • Collaborate with cross functional team and will be a single point of contact for all mechanical related topics.
Must-Have Requirements
  • Hands on experience of minimum 3 mechanical casing projects from requirement definition to product release.
  • Hands on experience on minimum 3 projects for the IP67 ratted automotive ECU casing design.
  • 5+ yr Hands on experience on the solids works/AutoCAD
Nice to have
  • Thermal and Vibration Simulation.

Skills Required

  • Hands-on experience with at least three mechanical casing projects from requirements definition through product release
  • Hands-on experience with at least three IP67-rated automotive ECU casing design projects
  • At least five years of hands-on experience with SolidWorks or AutoCAD
  • Experience with thermal and vibration simulation
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The Company
HQ: Andheri
141 Employees
Year Founded: 2016

What We Do

Maxwell is raising the bar in the energy and automobile industry with world-class engineering and quality standards. We design, manufacture, and supply advanced electronics to OEMs building electric vehicles and Li-Ion batteries. Battery Management System (BMS) is our flagship product offering. All our team members follow a clear vision of accelerating the earth's transition to an all-electric future. We know where our mission fits within this process. We're pumped to leverage our collective expertise in batteries to envision a world where batteries are safer, last longer, perform better, and empower a more sustainable future for our future generations.

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