We’re ALTEN Technology USA, an engineering company helping clients bring groundbreaking ideas to life—from advancing space exploration and life-saving medical devices to building autonomous electric vehicles. With 3,000+ experts across North America, we partner with leading companies in aerospace, medical devices, robotics, automotive, commercial vehicles, EVs, rail, and more.
As part of the global ALTEN Group—57,000+ engineers in 30 countries—we deliver across the entire product development cycle, from consulting to full project outsourcing.
When you join ALTEN Technology USA, you’ll collaborate on some of the world’s toughest engineering challenges, supported by mentorship, career growth opportunities, and comprehensive benefits. We take pride in fostering a culture where employees feel valued, supported, and inspired to grow.
Summary:
- Vehicle Exterior Systems Engineer to support a high-impact engineering program focused on the development, validation, and production maturation of vehicle exterior systems.
- This role requires strong system-level ownership, hands-on involvement in prototype validation, and deep expertise in root cause analysis (RCA) for launch-related issues.
- The engineer will drive exterior system components from early prototyping (off tool) through full production readiness, ensuring alignment with performance, quality, cost, and timing targets.
High Priority:
- Exterior Systems Launch Issue & RCA Report
- Comprehensive RCA documentation for open launch issues
- Data-backed engineering analysis and validation
- Interim containment plans and permanent corrective actions
- Updates maintained within issue tracking systems
Production Maturation & Final Release Package
- Performance reports for off-tool and prototype parts
- Manufacturing trial results and plant build feedback
- Functional verification of exterior systems
- Feasibility validation of proposed solutions
Medium Priority:
Prototype & Trial Validation Package
- Cross-functional alignment documentation
- Validation against production quality and cost targets
Supplier & Manufacturing Feasibility Assessment
- Final engineering release documentation
- Incorporation of all launch-driven design changes
- Completion of production part signoffs
- Confirmation that systems meet vehicle performance and manufacturing objectives
Responsibilities:
- Own system-level engineering of complete vehicle exterior assemblies from prototype through production release
- Lead and execute root cause analysis (RCA) for launch issues using data-driven and first principles engineering methodologies
- Track and manage open launch issues, including defining next steps, containment actions, and permanent corrective solutions
- Collaborate cross-functionally with suppliers and manufacturing teams to validate feasibility of engineering solutions through prototypes and plant trials
- Support prototyping, testing, and validation activities for exterior systems
- Ensure engineering solutions meet manufacturability, quality, and cost targets • Drive engineering documentation and release processes through final production readiness
Required Qualifications:
- Bachelor’s degree in mechanical engineering or related field
- 7+ years of experience in preferably in exterior systems
- Strong experience with root cause analysis (RCA) and problem-solving methodologies (e.g., 8D, Fishbone, DFMEA)
- Experience supporting vehicle launch and production environments
- Knowledge of prototype development, validation testing, and manufacturing processes
- Ability to work cross-functionally with suppliers and plant teams Preferred Qualifications:
- Experience with OEM programs
- Familiarity with issue tracking and release systems (TeamCenter, Jira, etc.)
- Understanding of automotive exterior materials, fit & finish, and environmental requirements
All qualified applicants will receive consideration for employment and will not be discriminated against on the basis of race, color, religion, sex, sexual orientation, gender identity, national origin, disability, protected veteran status, age, genetic information, or pregnancy.
Please beware of job seeker scams and see this important notice on our careers page for more information about our recruiting process.
Compliance Notice: Alten USA is a federal contractor subject to the requirements of the Vietnam Era Veterans’ Readjustment Assistance Act (VEVRAA) and Executive Order 11246. We are an Equal Opportunity Employer and consider all qualified applicants without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, disability, or veteran status.
Drug Screening Requirement: As a federal contractor, Alten USA maintains a drug-free workplace. All candidates selected for employment will be required to successfully complete a pre-employment drug screening as a condition of hire.
Skills Required
- Bachelor's degree in mechanical engineering or a related field
- 7+ years of experience, preferably in exterior systems
- Strong experience with root cause analysis and problem-solving methodologies, including 8D, Fishbone, and DFMEA
- Experience supporting vehicle launch and production environments
- Knowledge of prototype development, validation testing, and manufacturing processes
- Ability to work cross-functionally with suppliers and plant teams
- Experience with OEM programs
- Familiarity with issue tracking and release systems such as Teamcenter and Jira
- Understanding of automotive exterior materials, fit and finish, and environmental requirements
What We Do
ALTEN Technology USA is an engineering consulting company that provides innovative solutions for engineering, IT, and product development projects across the product life cycle. For decades, ALTEN Technology USA has been helping clients develop products that are changing the world, whether by shaping the future of space exploration, saving lives with medical devices that set new standards of care or creating the fully autonomous electric taxi of tomorrow. The company provides support across industries including aerospace, defense, MedTech and life sciences, unmanned systems and robotics, automotive OEM and tier 1 suppliers, commercial vehicles, electric vehicles, energy and environment, rail, and more.
Why Work With Us
Potential clients in the industries we serve, Professionals in the Industries, and Potential employees within New Product Development, Engineering Services, Sustaining Engineering, Manufacturing Engineering, Embedded Electronics Engineering, Software Engineering and IT, Mechanical Engineering, and Systems Engineering.
