Instrumentation & Controls (I&C) Design Lead

Posted 16 Days Ago
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Frederick, MD, USA
In-Office
Entry level
Information Technology • Professional Services • Industrial • Automation
The Role
Leads instrumentation and controls design for complex process facilities, defining specifications, equipment data, installation standards, testing requirements, and PCS interfaces. Coordinates I&C requirements across process, electrical, automation, vendors, construction, and commissioning teams. Reviews vendor scopes and long-lead equipment packages, resolves design inconsistencies, evaluates technologies and protocols, and ensures compliance with engineering standards, hazardous-area requirements, maintainability, and safe installation practices.
Summary Generated by Built In
Catalyx is seeking an Instrumentation & Controls (I&C) Technical Design Lead is responsible for defining, coordinating, and maintaining the project’s instrumentation and controls design requirements, equipment data, specifications, installation standards, and testing requirements. This role ensures that I&C designs are technically sound, consistently documented, and aligned with the Process Control System (PCS) architecture, site automation roadmap, industry standards, and overall project objectives.

Responsibilities

·       Lead the development, coordination, and review of I&C design requirements, specifications, schedules, and supporting engineering documentation.

·       Evaluate emerging instrumentation technologies, communication protocols, and industry standards to develop recommendations aligned with site operations, the long-term automation roadmap, and FMC F&E objectives.

·       Define requirements for field instruments, valves, actuators, junction boxes, panels, cable interfaces, terminations, signal types, and associated installation arrangements.

·       Coordinate I&C design interfaces with process, PCS, electrical, equipment layout, construction, and commissioning teams to ensure consistency across the engineering package.

·       Establish and maintain I&C equipment data, instrument and final-element specifications, cable identification and sizing requirements, panel and junction-box arrangements, calibration requirements, and installation standards.

·       Collaborate with site I&C and automation personnel to understand existing operations, validate design decisions, and ensure alignment with the site’s current and future automation strategy.

·       Provide early technical input to long-lead process equipment packages, including bioreactors and vendor-supplied skids, ensuring I&C requirements are complete, clearly defined, and compatible with the future PCS architecture.

·       Define and review I&C requirements within vendor Statements of Work (SOWs), including instrumentation, valves, actuators, local devices, panels, junction boxes, cable interfaces, terminations, and hardwired I/O.

·       Work closely with the APEO – PCS team to define the interfaces between vendor-supplied equipment, including “dumb skids,” and the project’s instrumentation and control systems.

·       Define and coordinate installation, loop testing, calibration, and other I&C verification requirements to support construction, commissioning, and system handover.

·       Identify and resolve gaps or inconsistencies in instrumentation data, loop and cable information, layouts, termination arrangements, and testing documentation before they impact procurement, fabrication, installation, or commissioning.

·       Ensure designs consider applicable engineering standards, hazardous-area classifications (including ATEX where applicable), environmental conditions, accessibility, maintainability, and safe installation practices.

·       Serve as the technical I&C design lead when coordinating with the Design-Build Firm and applicable System Integrators, ensuring consistent implementation of project design requirements.

·       Develop and support I&C design documentation for the overall project, long-lead process equipment workstream, and other related engineering deliverables.



Requirements

·       Degree or equivalent qualification in Instrumentation and Controls Engineering, Electrical Engineering, Automation Engineering, or a related discipline.

·       Demonstrated experience in instrumentation and controls engineering design for complex industrial or process facilities.

·       Strong knowledge of field instrumentation, control valves, actuators, instrumentation interfaces, cabling, junction boxes, panels, and termination arrangements.

·       Experience developing and reviewing I&C specifications, instrument schedules, equipment data sheets, loop diagrams, cable schedules, installation details, and testing documentation.

·       Understanding of Process Control System (PCS) architectures, industrial communication protocols, hardwired I/O, and integration of vendor-supplied equipment packages.

·       Experience coordinating instrumentation requirements with process, electrical, automation, equipment vendors, construction, and commissioning teams.

·       Knowledge of applicable instrumentation standards, hazardous-area requirements, and relevant regulatory and industry practices.

·       Experience defining and reviewing vendor SOWs and technical requirements for long-lead process equipment and packaged systems.

·       Ability to assess emerging technologies and develop practical recommendations that balance innovation, site standards, operational requirements, and long-term automation strategies.

·       Strong technical coordination, problem-solving, documentation, and communication skills.

·       Ability to lead technical design discussions, resolve cross-disciplinary interfaces, and drive design consistency across multiple project stakeholders.



Skills Required

  • Degree or equivalent qualification in Instrumentation and Controls Engineering, Electrical Engineering, Automation Engineering, or a related discipline.
  • Demonstrated experience in instrumentation and controls engineering design for complex industrial or process facilities.
  • Strong knowledge of field instrumentation, control valves, actuators, instrumentation interfaces, cabling, junction boxes, panels, and termination arrangements.
  • Experience developing and reviewing I&C specifications, instrument schedules, equipment data sheets, loop diagrams, cable schedules, installation details, and testing documentation.
  • Understanding of Process Control System architectures, industrial communication protocols, hardwired I/O, and vendor-supplied equipment integration.
  • Experience coordinating instrumentation requirements with process, electrical, automation, equipment vendors, construction, and commissioning teams.
  • Knowledge of applicable instrumentation standards, hazardous-area requirements, and relevant regulatory and industry practices.
  • Experience defining and reviewing vendor Statements of Work and technical requirements for long-lead process equipment and packaged systems.
  • Ability to assess emerging technologies and develop practical recommendations balancing innovation, site standards, operations, and long-term automation strategies.
  • Strong technical coordination, problem-solving, documentation, and communication skills.
  • Ability to lead technical design discussions, resolve cross-disciplinary interfaces, and drive design consistency across project stakeholders.
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The Company
HQ: Newtown, PA
Year Founded: 1986

What We Do

Xyntek, Inc. is a firm providing IT and automation systems engineering consulting, design, development, and implementation services, focusing on real-time solutions for the Life Sciences industry, including pharmaceutical and medical device companies.

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