​​​​​​​Instrumentation & Controls Engineer

Posted Yesterday
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Houston, TX, USA
In-Office
Mid level
Industrial • Manufacturing
The Role
Design and specify field instrumentation and control systems (DCS, PLC, SCADA, SIS) for industrial electrolysis projects. Develop instrument indexes, I/O lists, datasheets, loop diagrams, hook-ups, and cable schedules; prepare specifications and bid evaluations; support HAZOP/LOPA/SIL, FATs/SATs, commissioning, and troubleshooting; coordinate with multi-discipline teams, vendors, and clients; ensure compliance with industry standards and support brownfield/maintenance work.
Summary Generated by Built In

  
About us:
 thyssenkrupp nucera offers world-leading technologies for high-efficiency electrolysis plants in both chlor-alkali and green hydrogen applications. As part of thyssenkrupp’s Decarbon Technologies segment, the company brings extensive engineering, procurement, and construction expertise in electrochemical plants, supported by a strong track record of more than 600 successfully installed projects with a total rating of over 10 gigawatts. Building on more than 50 years of chlor-alkali experience, thyssenkrupp nucera is expanding water electrolysis technology to produce green hydrogen at industrial scale for green value chains and an industry powered by clean energy.
About the Role:
thyssenkrupp nucera USA is seeking an experienced Instrumentation & Controls Engineer to support instrumentation and control system engineering activities for industrial process projects. Reporting to the Instrumentation Lead, this position is responsible for developing engineering deliverables, supporting project execution, and providing technical expertise throughout the design, procurement, construction, and commissioning phases of projects.
Key Responsibilities:
  • Develop instrumentation deliverables including instrument index, I/O lists, datasheets, loop diagrams, hook-up drawings, cable schedules, and installation layouts.
  • Specify and review field instrumentation (pressure, temperature, flow, level, analyzers, control valves, safety devices) per project requirements.
  • Perform design activities such as cable engineering, hook-ups, BOM estimation, and instrument layout.
  • Prepare technical specifications, material requisitions, bid evaluations (TBE), and review vendor documentation.
  • Support HAZOP, LOPA, SIL studies and provide input to P&IDs and control philosophies.
  • Coordinate with process, electrical, mechanical, piping, and automation teams.
  • Participate in 3D model reviews for accessibility and constructability.
  • Interface with clients, vendors, and contractors.
  • Review DCS, PLC, analyzer, and packaged equipment documentation under guidance.
  • Support FATs, SATs, loop checks, commissioning, startup, and troubleshooting.
  • Support retrofit, brownfield, and plant maintenance activities.
  • Ensure compliance with ISA, IEC, NEC, API, and client standards.
  • Work effectively in a multi-cultural environment and collaborate across global nucera teams to ensure aligned project execution.
  • Travel 20–30%  domestically and internationally to support project requirements, including construction and commissioning activities.
Qualifications:
  • Bachelor’s degree in Engineering or a related discipline.
  • EIT/FE certification and commitment to pursue PE licensure required; PE preferred
  • NCEES record and ability to obtain reciprocity licenses, as needed.
  • Minimum of 3 years of instrumentation and controls engineering experience in industrial, chemical, petrochemical, refining, energy, or process manufacturing facilities.
  • Experience with DCS, PLC, SCADA, and Safety Instrumented Systems (SIS).
  • Strong knowledge of applicable ISA, IEC, NEC, NFPA, and API standards.
  • Experience developing instrumentation and controls deliverables in a project environment.
  • Proficiency with Microsoft Office and engineering tools such as SmartPlant, COMOS, and AutoCAD - preferred.
  • Transportation Worker Identification Credential (TWIC) - preferred.
Physical Requirements:
  • Prolonged periods of sitting at a desk and working on a computer.
  • Must be able to lift up to 15 pounds at times.
  • Ability to travel and work on-site as needed.
Your Benefits:
  • Paid time off: 25 days
  • Medical and dental insurance
  • Vision insurance
  • Life insurance
  • Short-term and long-term disability coverage
  • 401(k) plan
  • Hybrid work schedule: four days in office and one remote workday per week

We value diversity and therefore welcome all applications, irrespective of gender, nationality, ethnic and social background, religion and beliefs, disability, age, or sexual orientation and identity.

 

Skills Required

  • Bachelor's degree in Engineering or related discipline
  • EIT/FE certification and commitment to pursue PE licensure
  • PE licensure
  • NCEES record and ability to obtain reciprocity licenses as needed
  • Minimum of 3 years instrumentation and controls engineering experience in industrial, chemical, petrochemical, refining, energy, or process manufacturing facilities
  • Experience with DCS, PLC, SCADA, and Safety Instrumented Systems (SIS)
  • Strong knowledge of ISA, IEC, NEC, NFPA, and API standards
  • Experience developing instrumentation and controls deliverables in a project environment (instrument index, I/O lists, datasheets, loop diagrams, hook-ups)
  • Experience supporting HAZOP, LOPA, and SIL studies and contributing to P&IDs and control philosophies
  • Proficiency with Microsoft Office
  • Proficiency with SmartPlant, COMOS, and AutoCAD
  • Transportation Worker Identification Credential (TWIC)
  • Willingness and ability to travel 20-30% domestically and internationally
  • Ability to lift up to 15 pounds and work on-site as needed
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The Company
HQ: Essen
791 Employees
Year Founded: 1960

What We Do

thyssenkrupp nucera offers world-leading technologies for high-efficiency electrolysis plants. The company has extensive in-depth knowledge in the engineering, procurement, and construction of electrochemical plants and a strong track record of more than 600 projects with a total rating of over 10 gigawatts already successfully installed. With its water electrolysis technology to produce green hydrogen, the company offers an innovative solution on an industrial scale for green value chains and an industry fueled by clean energy – a major step towards climate-neutrality. thyssenkrupp nucera successfully made an IPO in July 2023 and is a member of the SDAX of the Frankfurt Stock Exchange since September 2023.

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