Engineer II - Materials and Process Laboratory

Posted Yesterday
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Boulder, CO, USA
Hybrid
79K-135K Annually
Junior
Aerospace • Hardware • Information Technology • Security • Software • Cybersecurity • Defense
Where purpose connects.
The Role
Supports physical and chemical laboratory testing, materials analysis, SEM inspections, failure investigations, and root-cause analysis for aerospace applications. Performs sample preparation, microscopy, thermal and mechanical testing, equipment maintenance, validation studies, technical reporting, and PWB inspections. Works with chemicals, cryogenics, adhesives, and laboratory instrumentation across cleanroom and production environments. Requires on-site work, local campus travel, vehicle operation, and potential security-clearance eligibility.
Summary Generated by Built In
Job Description
The Engineering, Science and Analysis (ESA) Strategic Capabilities Unit comprises the technical talent and organizational leadership that enables the successful delivery of high-impact discriminating technologies for our customers' missions. Our collaborative, cross-functional teams are committed to innovation, integrity, continual learning and strong execution.
What You'll Do:
  • Support physical and chemical laboratories in a variety of capabilities including sampling, sample preparation, analysis, interpretation of results, and reporting.
  • Perform and support tasks including SEM, SEM-EDS, XRF, cross-sectioning, metallurgical analysis, hardness, and microscopic examination.
  • Support analysis investigations into new materials for use in aerospace applications.
  • Perform and support failure analysis investigations (physical, chemical, and electrical) utilizing various technologies, offer data-based root cause determination.
  • Conduct routine and non-routine IPC and PWB inspections.
  • Working knowledge of IPC-A-600, MIL-PRF-580, and/or MIL-STD-883 a plus.
  • Maintain and repair various test equipment and apparatuses.
  • Author technical reports, test procedures, and presentations.
  • Perform validation studies on new methods and equipment.
  • Work safely with chemicals, cryogenics, adhesives, lab instruments, hand tools, and power tools in laboratory, cleanroom, machine shop, and production environments.
  • Accurately document and complete assignments in timely manner with minimal supervision.
  • Support continuous improvement initiatives related to lab capability, efficiency, and data quality.
  • Travel locally between campuses as required (Westminster, Boulder, Broomfield); Perform temporary and permanent duties at these locations as needed.
  • Operate company-owned vehicles.
  • Secondary Responsibilities:
    • Perform and support analysis in other laboratories including thermal testing, utilizing TGA, DSX, TMA, DMA, etc.
    • Operate and support other analytical instrumentation, including but not limited to GCMS, FTIR, etc.
    • Support electrostatic discharge testing and compliance
    • Environmental tests including vacuum, thermal cycling, elevated, and cryogenic temperature testing
    • Mix, blend, apply, cure, and test adhesives, lubricants, and other specialized materials
    • Conduct mechanical property testing at ambient, elevated, and cryogenic temperatures
  • Maintain a regular and predictable work schedule.
  • Establish and maintain effective working relationships within the department, the Strategic Business Units, Strategic Capabilities Units and the Company. Interact appropriately with others in order to maintain a positive and productive work environment.
  • Perform other duties as necessary.

On-Site Work Environment: This position requires regular in-person engagement by working on-site five days each normally scheduled week in the primary work location. Travel and local commute between company campuses and other possible non-company locations may be required.
Working Conditions:
  • Work is performed in an office, laboratory, production floor, or cleanroom, outdoors or remote research environment.
  • May occasionally work in production work centers where use of protective equipment and gear is required.
  • May access other facilities in various weather conditions.

Required Education, Experience, & Skills
  • BS degree or higher in Engineering or a related technical field is required plus 2 or more years related experience.
  • Each higher-level related degree, i.e., Master's Degree or Ph.D., may substitute for two years of related experience. Related technical experience may be considered in lieu of education. Degree must be from a university, college, or school which is accredited by an agency recognized by the US Secretary of Education, US Department of Education.
  • 2 or more years performing failure analysis of electrical components, including sample preparation and SEM inspection
  • Valid driver's license and ability to travel between local sites in varying weather conditions.
  • Proven interpersonal and teamwork skills.
  • Excellent communication skills.
  • Demonstrated ability to work with chemicals and equipment used in a chemical and physical testing laboratory.
  • Basic computer proficiency for data entry, documentation, and instrument controls.
  • Solid attention to detail and ability to work in fast paced environment.
  • Willingness and ability to obtain and maintain a TS/SCI security clearance.
#LI-MT1
A security clearance or access with Polygraph is not required to be eligible for this position. However, the applicant must be willing and eligible for submission, depending on program requirements, after an offer is accepted and must be able to maintain the applicable clearance/access.
As this position requires operating a company vehicle, an offer and subsequent employment are contingent upon possessing and maintaining a valid US driver's license and a satisfactory motor vehicle record review.
Preferred Education, Experience, & Skills
  • BS degree in Chemistry, Physics, Chemical Engineering, Material Science, Metallurgical Engineering, Electrical Engineering, Mechanical Engineering, or related technical filed plus 2 or more years related experience in a physical or chemical testing laboratory.
  • Expertise knowledge of IPC-A-600, IPC-6010 series, etc.
  • Expertise knowledge in failure analysis of ICs, Hybrids, capacitors, and other electrical components.
  • Expertise in preparation of PWB and electrical component for inspection and investigation, including but not limited to, sample isolation, mounting, polishing, grinding, etching, etc.
  • Demonstrated experience and knowledge of manufacture of electrical components or PWBs.
  • Effective demonstrated creativity in failure investigations.

Pay Information
Full-Time Salary Range: $79365 - $134921
Please note: This range is based on our market pay structures. However, individual salaries are determined by a variety of factors including, but not limited to: business considerations, local market conditions, and internal equity, as well as candidate qualifications, such as skills, education, and experience.
Employee Benefits: At BAE Systems, we support our employees in all aspects of their life, including their health and financial well-being. Regular employees scheduled to work 20+ hours per week are offered: health, dental, and vision insurance; health savings accounts; a 401(k) savings plan; disability coverage; and life and accident insurance. We also have an employee assistance program, a legal plan, and other perks including discounts on things like home, auto, and pet insurance. Our leave programs include paid time off, paid holidays, as well as other types of leave, including paid parental, military, bereavement, and any applicable federal and state sick leave. Employees may participate in the company recognition program to receive monetary or non-monetary recognition awards. Other incentives may be available based on position level and/or job specifics.
About BAE Systems Space & Mission Systems
BAE Systems, Inc. is the U.S. subsidiary of BAE Systems plc, an international defense, aerospace and security company which delivers a full range of products and services for air, land and naval forces, as well as advanced electronics, security, information technology solutions and customer support services. Improving the future and protecting lives is an ambitious mission, but it's what we do at BAE Systems. Working here means using your passion and ingenuity where it counts - defending national security with breakthrough technology, superior products, and intelligence solutions. As you develop the latest technology and defend national security, you will continually hone your skills on a team-making a big impact on a global scale. At BAE Systems, you'll find a rewarding career that truly makes a difference.
Headquartered in Boulder, Colorado, Space & Mission Systems is a leading provider of national defense and civil space applications, advanced remote sensing, scientific and tactical systems for government and commercial customers. We continually pioneer ways to innovate spacecraft, mission payloads, optical systems, and other defense and civil capabilities. Powered by endlessly curious people with an unwavering mission focus, we continually discover ways to enable our customers to perform beyond expectation and protect what matters most.
This position will be posted for at least 5 calendar days. The posting will remain active until the position is filled, or a qualified pool of candidates is identified.
Multiple positions may be available on this opening.

Skills Required

  • Bachelor’s degree or higher in engineering or a related technical field, or equivalent related technical experience
  • Two or more years of related experience
  • Two or more years performing failure analysis of electrical components, including sample preparation and SEM inspection
  • Valid U.S. driver’s license and ability to travel between local sites in varying weather conditions
  • Proven interpersonal and teamwork skills
  • Excellent communication skills
  • Demonstrated ability to work with chemicals and equipment used in chemical and physical testing laboratories
  • Basic computer proficiency for data entry, documentation, and instrument controls
  • Strong attention to detail and ability to work in a fast-paced environment
  • Willingness and ability to obtain and maintain a TS/SCI security clearance or applicable program access
  • Bachelor’s degree in Chemistry, Physics, Chemical Engineering, Materials Science, Metallurgical Engineering, Electrical Engineering, Mechanical Engineering, or a related technical field, plus two or more years of laboratory experience
  • Expert knowledge of IPC-A-600 and IPC-6010 series standards
  • Expert knowledge of failure analysis for ICs, hybrids, capacitors, and other electrical components
  • Experience preparing PWBs and electrical components for inspection, including isolation, mounting, polishing, grinding, and etching
  • Experience and knowledge of manufacturing electrical components or PWBs
  • Creativity in failure investigations

What the Team is Saying

BAE Systems, Inc. Compensation & Benefits Highlights

  • Healthcare Strength — Medical, dental, and vision coverage is presented as comprehensive, paired with an EAP, fertility and transgender care options, and HSA‑compatible plans that can include employer contributions with coverage starting on day one in some cases. These resources are reinforced by wellness tools and immediate eligibility noted on official benefits materials.
  • Retirement Support — A 401(k) savings plan is broadly available, with employer matching and other contributions that vary by business unit, and some U.S. employee groups retain pension arrangements. Company‑paid basic life insurance equal to 2x base salary (up to $1M) further strengthens financial security.
  • Parental & Family Support — Paid parental leave (e.g., 160 hours for full‑time employees) sits alongside adoption and surrogacy reimbursement and Bright Horizons backup child and elder care. These benefits help reduce care gaps and complement PTO and applicable state programs.

BAE Systems, Inc. Insights

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The Company
HQ: Falls Church, VA
40,000 Employees
Year Founded: 1999

What We Do

Improving the future and protecting lives is an ambitious mission, but it’s what we do. As a leading aerospace, defense, and security company, we work together to deliver a full range of products and services for air, land, space, and naval forces, as well as advanced electronics, security, information technology solutions and customer support services. How we work is rooted in purpose – a purpose to protect those who protect us, to unite our community of colleagues and customers, and to drive forward the growth and development of our exceptional team members. It's where purpose connects.

Why Work With Us

We believe your career should be filled with innovation and discovery. And that's exactly what you'll find at BAE Systems. As you work to develop the latest technology and defend national security, you will continually hone your skills and expand knowledge. On a sharp and collaborative team, you will be challenged – and supported – at every turn.

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BAE Systems, Inc. Teams

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Space & Mission Systems
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Electronic Systems
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Intelligence & Security
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Platforms & Services
About our Teams

BAE Systems, Inc. Offices

Hybrid Workspace

Employees engage in a combination of remote and on-site work.

As the work place continues to evolve, so do we. Remote and hybrid opportunities are available at BAE Systems depending on the nature of the role. Check your job requisition to learn more.

Typical time on-site: Not Specified
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HQBAE Systems, Inc. headquarters
Annapolis Junction, MD
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Austin, TX
Boulder, CO
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Space & Mission Systems headquarters
Burlington, MA
Cedar Rapids, IA
Dallas, TX
Endicott, NY
Fort Wayne, IN
Greenlawn, NY
Huntsville, AL
Jacksonville, FL
Los Angeles, CA
Maple Grove, MN
Intelligence & Security headquarters
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Electronic Systems headquarters
Redmond, WA
San Diego, CA
San Jose, CA
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Sterling Heights, MI
Washington, DC
Wayne, NJ
Learn more

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