Electrical Test Engineer

Posted 13 Hours Ago
Be an Early Applicant
Sheboygan, WI, USA
In-Office
76K-96K Annually
Junior
Energy • Renewable Energy
The Role
Designs, develops, and maintains electrical test systems for generators, controls, power electronics, and energy products. Integrates instrumentation, PLCs, HMIs, automation, communication networks, and data acquisition platforms. Troubleshoots electrical and control systems, analyzes test data, supports failure investigations, develops automated test sequences and reporting tools, and leads laboratory equipment commissioning and continuous improvement while ensuring safety, quality, and regulatory compliance.
Summary Generated by Built In
Why Work at Rehlko

Our work is guided by our purpose: creating an energy-resilient world for a better future. This purpose embodies the legacy we bring, with more than 100 years as the global leader in energy resilience, delivering solutions critical to sustain and improve life.

Our teams have the opportunity to provide a critical resource – energy – that ensures safety, security, and independence for people around the world. Our team members are focused on pushing boundaries, continuing to innovate in an ever-changing landscape, and keeping up with the pace required to create solutions for today’s world demands.

Our product range includes engines, generators, power conversion, UPS systems, EV components and electrification solutions, microgrid controls and management, and clean energy solutions that serve a broad spectrum of OEM, residential, industrial, and commercial customers. At Rehlko, you have the freedom to identify, create, and deliver solutions – large and small – that help people and communities thrive in the moments that matter.

At Rehlko, our team members are the essential energy that powers our organization’s success. We are committed to fostering a safe and sustainable work environment where safety is everyone’s responsibility. We empower every team member to actively participate in our Zero Is Possible safety culture by encouraging open communication, proactively reporting hazards, following protocols, and suggesting improvements. Join us in creating an energy resilient world for a better future!

What We Offer

At Rehlko, our Total Rewards programs are designed to accelerate growth, energize performance, and support a culture of inclusion at every stage of life and work. We offer total rewards that are easily understood, recognize results, enable career mobility, and reflect our commitment to valuing diverse needs in a fast-moving world. We provide:

  • Competitive compensation and benefits

  • Work-life flexibility

  • Recognition and rewards

  • Development and career opportunities

  • A safe and inclusive workplace

Why You Will Love this Job

The Electrical Test Engineer is responsible for the design, development, maintenance, and continuous improvement of electrical test systems used to validate generator, control system, and related power product technologies. This role provides technical leadership for laboratory testing through the implementation of advanced electrical systems, automation, controls, instrumentation, and data acquisition solutions, ensuring safe, reliable, and accurate product validation while supporting innovation, product quality, and speed to market.

BASIC FUNCTION


The Electrical Test Engineer is responsible for the design, development, maintenance, and continuous improvement of electrical test systems used to validate generator, control system, and related power product technologies. This role provides technical leadership for laboratory testing through the implementation of advanced electrical systems, automation, controls, instrumentation, and data acquisition solutions, ensuring safe, reliable, and accurate product validation while supporting innovation, product quality, and speed to market.


SPECIFIC RESPONSIBILITIES


  • Design, develop, and implement electrical test systems, data acquisition (DAQ) platforms, and load control systems that support product development, verification, validation, durability, and reliability testing.
  • Create and maintain electrical schematics, wiring diagrams, panel layouts, and technical documentation to ensure accurate system design, maintenance, and regulatory compliance.
  • Integrate instrumentation, sensors, controllers, PLCs, HMIs, and communication networks required for laboratory testing and automated system operation.
  • Lead the specification, procurement, installation, and commissioning of new laboratory equipment and test infrastructure to expand testing capabilities.
  • Troubleshoot and resolve electrical, electromechanical, automation, and control system issues to minimize downtime and maintain laboratory productivity.
  •  Analyze test data and results to identify performance trends, support product improvements, and drive engineering decisions.
  • Collaborate with product engineering teams to investigate failures, perform root cause analysis, and implement corrective actions that improve product reliability and quality.
  • Support testing activities related to generators, power electronics, engine systems, energy storage systems, and electronic controls.
  • Develop and implement automated test sequences, data collection methods, and monitoring systems that improve testing efficiency, repeatability, and accuracy.
  • Drive continuous improvement initiatives focused on laboratory processes, test methods, reporting systems, and operational effectiveness.
  • Develop automated reporting, data visualization, and analysis tools that enhance engineering insights and decision-making.
  • Identify and execute opportunities to improve laboratory utilization, testing capabilities, safety performance, and operational efficiency.
  • Develop and maintain laboratory work instructions, operating procedures, and test methods in compliance with company quality standards and applicable regulations.
  • Participate in laboratory safety programs and ensure adherence to electrical safety standards, risk mitigation practices, and safe work procedures.
  • Support laboratory capital projects, facility upgrades, and expansion initiatives to meet future business and engineering requirements.
  • Collaborate effectively with engineers, technicians, suppliers, and cross-functional stakeholders to achieve project objectives and business goals.

RELATIONSHIPS AND CONTACTS


Supervisory Relationships:

·       As an individual contributor, reports to Sr Manager - Global Development & Reliability Labs, PS

  • Dotted-Line Responsibility: May provide technical direction and guidance to technicians, interns, contractors, and project team members.

Organization Relationships:

  • Test Lab and NPD Engineering Changzhou China
  • Test Lab and NPD Engineering EMEA
  • GTL, RTL and ETL Mosel
  • NPD / SPD Mechanical Engineering
  • NPD / SPD Electrical Engineering
  • MEDC Engineering
  • Advanced Development           

External Business Relationships:

  • Equipment and instrumentation suppliers
  • Automation and controls vendors
  • Engineering consultants
  • Certification and regulatory agencies
  • Service providers and contractors supporting laboratory operations  


EDUCATION AND EXPERIENCE REQUIREMENTS


Minimum Requirements:

  • Bachelor's degree in Electrical Engineering, Electronics Engineering, Mechatronics Engineering, or a related technical discipline from an ABET accredited institution.
  • Minimum of 1-3 years of experience in electrical testing, industrial automation, laboratory engineering, power systems, or a related engineering environment.
  • Demonstrated experience troubleshooting electrical circuits, instrumentation, control systems, and data acquisition systems.
  • Working knowledge of PLCs, HMI platforms, industrial controls, and automation architectures.
  • Experience interpreting electrical schematics, control drawings, wiring diagrams, and technical documentation.
  • Strong analytical, troubleshooting, problem-solving, and critical thinking skills.
  • Effective written and verbal communication skills with the ability to collaborate across multiple functions.

Licenses, Certifications, and Other Credentials:

  • Proficiency with engineering design and documentation tools such as AutoCAD Electrical, AutoCAD, Visio, or similar software.
  • Experience using data acquisition and test platforms such as National Instruments (NI), LabVIEW, Dewesoft, ETAS, Vector, AVL, or equivalent systems.
  • Familiarity with PLC platforms such as Allen-Bradley, Siemens, Beckhoff, or Codesys-based systems.
  • Working knowledge of industrial communication protocols including CAN, CAN FD, J1939, Modbus TCP/IP, EtherNet/IP, or similar technologies.

 

Preferred Qualifications:

  • Experience supporting generator systems, engine testing, power electronics, energy storage systems, automotive systems, EV technologies, or industrial equipment testing.
  • Experience with automated testing, scripting, or software development for test systems.
  • Project management experience supporting capital projects, laboratory upgrades, facility improvements, or equipment commissioning.
  • Engineer-in-Training (EIT) certification or Professional Engineer (PE) license is preferred but not required.
  • Experience working within ISO-based quality management systems and laboratory environments.


 

The Salary range for this position is $76,050.00-$96,050.00.The specific Salary rate offered to a candidate may be influenced by a variety of factors including the candidate’s experience, their education, and the work location.

About Us

Rehlko proudly offers a rich history steeped in creativity and commitment to our associates and communities, along with competitive benefits and compensation. Our Purpose—Creating an energy resilient world for a better future—and Values: Curiosity, Trust, Pace, and Excellence, are important cultural components that shape the way we work and relate to one another. Learn more about Rehlko at http://www.rehlko.com/who-we-are.

In addition to the investment in your development, Rehlko offers a benefits package including a competitive salary, health, vision, dental, 401(k) with Rehlko matching, and more!?

Rehlko is an equal opportunity employer that prohibits discrimination and will make decisions regarding employment opportunities, including, but not limited to, hiring, job assignment, compensation, promotion, benefits, training, discipline, and termination, without regard to race, creed, color, ethnicity, religion, sex, pregnancy, childbirth, or related medical conditions, genetic information, age, national origin, citizenship, ancestry, caste, mental or physical disability, marital or familial status, sexual orientation, gender identity or expression, genetic information, political belief or affiliation, union membership status, military status, veteran status, or any other characteristic protected by national, state, local, or other applicable laws.

Americans with Disabilities Act (ADA)

 It is the policy of Rehlko to comply with all applicable provisions of the Americans with Disabilities Act (ADA) and corresponding national, state, local, or other applicable laws. Rehlko will not discriminate against any qualified associate or applicant with respect to any terms, privileges, or conditions of employment because of a person's physical or mental disability. Rehlko will provide a reasonable accommodation to associates or applicants with disabilities, in accordance with applicable laws. If you have a disability and require an accommodation in the application process or during the course of employment, please contact [email protected]. Rehlko is an equal opportunity/affirmative action employer.

Our Values

Curiosity – Seek, learn, share

Trust – Go farther together

Pace – Focus to go faster

Excellence – Find the win every day

Skills Required

  • Bachelor's degree in Electrical Engineering, Electronics Engineering, Mechatronics Engineering, or a related technical discipline from an ABET-accredited institution
  • 1-3 years of experience in electrical testing, industrial automation, laboratory engineering, power systems, or a related engineering environment
  • Experience troubleshooting electrical circuits, instrumentation, control systems, and data acquisition systems
  • Working knowledge of PLCs, HMI platforms, industrial controls, and automation architectures
  • Experience interpreting electrical schematics, control drawings, wiring diagrams, and technical documentation
  • Strong analytical, troubleshooting, problem-solving, and critical-thinking skills
  • Effective written and verbal communication skills and ability to collaborate across functions
  • Proficiency with AutoCAD Electrical, AutoCAD, Visio, or similar engineering design and documentation software
  • Experience using data acquisition and test platforms such as National Instruments, LabVIEW, Dewesoft, ETAS, Vector, AVL, or equivalent systems
  • Familiarity with Allen-Bradley, Siemens, Beckhoff, or Codesys-based PLC platforms
  • Working knowledge of CAN, CAN FD, J1939, Modbus TCP/IP, EtherNet/IP, or similar industrial communication protocols
  • Experience supporting generator systems, engine testing, power electronics, energy storage systems, automotive systems, EV technologies, or industrial equipment testing
  • Experience with automated testing, scripting, or software development for test systems
  • Project management experience supporting capital projects, laboratory upgrades, facility improvements, or equipment commissioning
  • Engineer-in-Training certification or Professional Engineer license
  • Experience working within ISO-based quality management systems and laboratory environments

Rehlko Compensation & Benefits Highlights

The following summarizes recurring compensation and benefits themes identified from responses generated by popular LLMs to common candidate questions about Rehlko and has not been reviewed or approved by Rehlko.

  • Fair & Transparent Compensation — Pay is considered fair-to-competitive across many roles, with professional tracks like project management, engineering leadership, and sales often aligning well with market levels. Role and geography differences are acknowledged but compensation is frequently characterized as good or competitive.
  • Healthcare Strength — Health coverage is described as comprehensive and good value, including medical, dental, vision, mental‑health/EAP resources, and HSA‑compatible options. Cost and coverage are often portrayed as favorable in the U.S.
  • Parental & Family Support — Paid parental leave provisions are emphasized for both birthing and non‑birthing parents. Additional family supports such as milk‑shipping services reinforce a family‑friendly offering.

Rehlko Insights

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The Company
HQ: Milwaukee, Wisconsin
2,387 Employees

What We Do

Rehlko is a global leader in energy resilience, delivering the solutions critical to sustain and improve life. Formerly, for more than 100 years as Kohler Energy, our teams have excelled, reliably meeting today’s energy needs while planning for tomorrow’s. Now, with a new name and increased focus, we are giving our customers more control over where energy is sourced and where it goes, from industrial applications to your own backyard. Our solutions give people the resilience they need to keep building a brighter future, together. At Rehlko, we innovate relentlessly because we know we don’t just offer energy solutions – we are creating an energy resilient world for a better future. We provide worldwide solutions thanks to our regional locations in NA, EMEA, LATAM, APAC, and India. Learn more about our products: Power Systems North America: https://www.powersystems.rehlko.com Power Systems EMEA: https://www.powersystems.rehlko.com/emea Engines: https://www.engines.rehlko.com Rehlko’s affiliated brands include Kohler Home Energy, Kohler Uninterruptible Power, Curtis Instruments, and Clarke Energy.

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