Controls Engineering Intern

Posted 2 Days Ago
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Moundridge, KS, USA
In-Office
Internship
Industrial • Automation • Manufacturing
The Role
Summer 2027 controls engineering internship supporting startup, programming, and electrical design teams in a manufacturing environment. Responsibilities include configuring EtherNet/IP networks, installing and debugging PLC programs, checking I/O, tuning servo motors and VFDs, setting up HMIs, developing C# operator interfaces, working with SQL data, and demonstrating Rockwell PLC ladder logic under experienced engineer supervision.
Summary Generated by Built In
 

The Bradbury Co., Inc. is recognized around the world as the leader in quality roll forming solutions. We are a family-owned company located in Moundridge, KS. Our headquarters employs around 350 employees. 

SUMMARY

For Summer 2027 - The Bradbury Internship Program for the Controls Engineering Department has opportunities for individuals to work in various engineering and technical disciplines. Interns could work with our Startup Teams, Programming Teams, or Electrical Design Teams. It allows an intern to not only demonstrate their skills, technical aptitude, and understanding of control systems, but also show their personal strengths, desire to succeed, and ability to interact with others in a manufacturing setting – all done with the supervision, guidance and coaching of an experienced Controls Engineer. The time period must consist of no less than two months.  

ESSENTIAL FUNCTIONS

  • Setup EthernetIP communications on Rockwell based control components. 
    • IP Address, Gateway Address, and Subnet Mask. 
    • This setup is included on all networked components including Network managed switches, PLCs, I/O modules, HMIs, motion controls systems, and possibly 3rd party components such as bar code readers and printing systems.
  • Install PLC programming stored on a Bradbury Network drive into a completed machine using software and hardware located on our production floor.  
    • Perform basic debug of the PLC logic making sure the Inputs and Outputs on the machine are functional and aligned correctly with the PLC programming (I/O Check).  
    • Work with Controls Engineers to make sure no errors exist in the PLC program.
  • Tune motion control systems that could include Linear or Rotary servo motors or Variable Frequency Drives (VFDs) controlling induction motors.
  • Perform Installation and setup of Human Machine Interface (HMI) terminals applications.  
    • Install the system ‘image’ and setup communications to the system control components.  
    • Debug the interface screens to verify interface with the PLC and other control components.
  • Show programs written in C# in a Microsoft Windows environment. 
    • Assemble programs and install them on Bradbury HMIs.  
    • Develop operator interface graphical interface modules to interface the operator to the machine control. 
    • Discuss the usage of the SQL database and how data can be imported and exported to and from a customer’s production data or the Bradbury TSC part download software.
  • Show and explain PLC logic written in Rockwell Automation’s RSLogix Studio platform.  
    • Demonstrate the ladder logic created to operate on an AB Logix PLC that is reading sensor, switch, and position data and activating motor, valve, and indicator outputs based on a sequence of events or basic IF, AND, OR logic.
  • Perform other duties as assigned.

SKILLS & ABILITIES REQUIRED/PREFERRED

  • Able to respond to instructions furnished in written, oral, diagram, or schedule form.
  • Basic shop knowledge - manufacturing processes.

EDUCATION/TRAINING REQUIRED/PREFERRED

  • Currently working towards an associate degree in Automation Engineering Technology or related field
  • Or currently working toward a bachelor’s degree in Computer Science or related field

BENEFITS

  • Paid Summer Holidays

Skills Required

  • Currently pursuing an associate degree in Automation Engineering Technology or a related field
  • Currently pursuing a bachelor's degree in Computer Science or a related field
  • Ability to follow written, oral, diagram, or schedule-based instructions
  • Basic shop knowledge and understanding of manufacturing processes
  • Internship must last at least two months
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The Company
HQ: Moundridge, KS
665 Employees
Year Founded: 1959

What We Do

The Bradbury Company designs and manufactures customized metal-processing machinery, including roll-forming lines, insulated metal panel lines, coil-processing lines, levelers, slitting lines, and control systems. It also supplies components such as uncoilers, coil cars, folders, and embossers. Its automated production equipment serves industries including metal buildings, garage doors, steel framing, HVAC, rail, transportation, aircraft, and automotive, helping manufacturers produce parts and improve production.

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