POSITION: Casting Engineer, Gas Turbine Alloys
LOCATION: Jupiter, FL
STATUS: Salary-Exempt
JOB SUMMARY
Experienced casting engineer with in-depth knowledge of investment casting process, sand casting process, and nickel alloys used in gas turbine components. This includes understanding the effects of heat treatment and manufacturing processing on properties. Execution and validation of design casting requirements at existing and new suppliers.
ESSENTIAL DUTIES AND RESPONSIBILITIES
The essential functions of the job include, but are not limited to, the following:
· Review and execute approval of special manufacturing processes that have casting or related metallurgical requirements
· Cast gas turbine material knowledge: Stainless steel, nickel, and cobalt alloys
· Identifying heat treatment requirements
· Verify appropriate casting manufacturing processes and sequences will produce parts that meet metallurgical requirements. This includes:
· Investment casting, sand casting, heat treatment
· Material related non-conformance assessments and dispositions
· Root cause analysis
· Engineering drawing review for casting requirements
· Responsible for material and process qualification specification creation and revisions
· Other duties as assigned.
MINIMUM REQUIREMENTS
Education & Training
· Bachelor’s Degree in Metallurgical, or Materials Engineering or other relevant field.
· Must complete EHS assigned regulatory training for work area as described by PSM’s EHS Training Matrix
Skills/Experience
· 10+ years experience with investment casting and/or sand casting of metal alloys used for gas turbines
· Familiar with equiaxed, directionally solidified, and single crystal casting processes.
· Familiar with commercial material specifications – domestic and international
· Able to interpret engineering prints
· Available for travel to suppliers for qualification review and audits, as-needed
· Proficiency in Microsoft Office software
· Must be a detail-oriented, high energy, self-starter with the ability to drive the successful completion of projects within specified time frames
· Process and Team-oriented; able to work with a diverse workforce
· Strong written and oral communication skills
· Trustworthy, quick learning, innovative and reliable Quality assurance experience in production environment
· Working knowledge of non-destructive inspection techniques (penetrant, ultrasonic, radiographic, magnetic particle) preferred
Equal Opportunity Employer Veterans/Disable
Skills Required
- Bachelor's degree in Metallurgical Engineering, Materials Engineering, or a relevant field
- 10+ years of experience with investment casting and/or sand casting of metal alloys used for gas turbines
- Knowledge of equiaxed, directionally solidified, and single-crystal casting processes
- Familiarity with domestic and international commercial material specifications
- Ability to interpret engineering prints
- Proficiency with Microsoft Office software
- Quality assurance experience in a production environment
- Working knowledge of penetrant, ultrasonic, radiographic, and magnetic particle inspection techniques
- Ability to travel to suppliers for qualification reviews and audits as needed
- Completion of assigned EHS regulatory training
- Strong written and oral communication skills
What We Do
Hanwha Power is a global energy equipment and services company delivering engineered solutions across gas turbines, industrial compressors, marine systems, and clean energy infrastructure. Formed through the integration of PSM (Power Systems Mfg.), Thomassen Energy, PSM Thomassen Gulf, and Hanwha Power Systems, Hanwha Power combines decades of aftermarket gas turbine expertise with world-class compressor manufacturing and marine solutions under a unified brand backed by Hanwha Group, a Fortune Global 500 company. Gas Turbine Services: Aftermarket parts, combustion retrofits, performance upgrades, rotor services, field services, and long-term service agreements for GE, Siemens, and MHI heavy-duty gas turbines, including 7F, 9F, 501F, 6B, 7EA, 9E, and Frame 5. Proprietary technologies include FlameSheet™ (fuel-flexible, hydrogen-capable combustion), LEC III™ (sub-3 ppm NOx), GTOP (hot gas path optimization), and AutoTune (automated combustion tuning). 350+ upgrades installed in 30+ countries. Compressor Solutions: Industrial and process compressors for oil and gas, petrochemical, LNG, air separation, and decarbonization applications. 9,000+ units delivered to 2,500+ customers worldwide. CO2 compression for CCUS, H2 liquefaction compressors, and fuel gas systems for the hydrogen economy. Marine and Offshore: Lifecycle solutions for vessels and offshore platforms, including FSRU/FSU conversion, dual fuel conversion, BOG re-liquefaction, air lubrication systems, and ammonia gas turbine propulsion for maritime decarbonization. Clean Energy: Hydrogen and ammonia fuel capabilities for gas turbines, sCO2 power systems, turbo expander generators, and carbon capture compression solutions. Global operations in North America, Europe, the Middle East, and Asia. Learn more: www.hanwhapower.com
