Key Responsibilities
· Prepare and release process sheets,
setup sheets, and routing plans for machining operations.
· Design and/or select jigs, fixtures,
and tooling (mechanical, hydraulic, pneumatic) to support efficient
machining.
· Conduct machining feasibility studies and provide Design for Manufacturability (DFM) inputs.
· Estimate cycle time, tooling, and
part costing for machined components, including overheads.
· Standardize workholding, tooling, and
inspection methods across machines and vendor base.
· Drive lean manufacturing initiatives (Kaizen, SMED, 5S) to improve productivity and reduce waste.
· Support vendor development team with process audits, capability assessments, and technical guidance.
· Define and implement inspection
stages, tolerances, and in-process checks in line with GD&T and quality
requirements.
Requirements
Education & Qualifications
· B.Tech / Diploma in Mechanical
Engineering / Production / Tool Design.
· Certification in Lean / Six Sigma /
CAD-CAM / Tool Design will be an added advantage.
· Minimum: 6–8 years in CNC
machining / manufacturing engineering.
· Ideal: 8–12 years with strong
exposure to process planning, costing, jigs & fixtures, and vendor
support.
· Domain preference: Aerospace,
Automotive, Defence, or Precision Machining.
Key Skills Required
1. Process
Planning & DFM – Ability to prepare process sheets,
optimize machining sequences, and assess manufacturability.
2. Fixture
& Tooling Design – Proficiency in designing and
validating jigs, fixtures, and tooling (mechanical/hydraulic/pneumatic).
3. Costing
& Cycle Time Estimation – Expertise in cycle time calculation,
tooling costing, and part cost estimation.
4. GD&T
& Tolerance Analysis – Strong understanding of GD&T,
stack-up analysis, and inspection requirements.
5. Lean
Manufacturing & Productivity Improvement – Hands-on
experience in Kaizen, SMED, 5S, and process standardization.
NOTE: Interested candidates share their CV's to [email protected] or 9440806826
Skills Required
- B.Tech or Diploma in Mechanical Engineering, Production, or Tool Design
- Minimum 6–8 years of experience in CNC machining or manufacturing engineering
- Experience with process planning, costing, jigs and fixtures, and vendor support
- Process planning and Design for Manufacturability experience
- Fixture and tooling design experience, including mechanical, hydraulic, or pneumatic systems
- Cycle-time calculation, tooling costing, and part-cost estimation expertise
- GD&T, tolerance analysis, stack-up analysis, and inspection requirements knowledge
- Hands-on experience with Kaizen, SMED, 5S, and process standardization
- Lean, Six Sigma, CAD-CAM, or Tool Design certification
- 8–12 years of relevant experience with strong machining methods exposure
- Experience in aerospace, automotive, defense, or precision machining
What We Do
Incorporated in 1993, Zen Technologies Limited designs, develops and manufactures state-of-the-art Combat Training Solutions for the training of Defence & Security Forces worldwide and is a leader in providing Counter-Drone Solutions for safeguarding the borders, critical infrastructures etc. Zen Technologies is headquartered in Hyderabad, India with offices in India, UAE and USA. Zen Technologies has a portfolio of over 40 products designed and developed indigenously ranging from Live Fire, Live Instrumented, Virtual and Constructive training systems for individual and collective training and Counter Drone Solutions. With over 1,000 simulators and training systems shipped around the world, Zen Technologies is a proven leader in building training systems for developing and measuring Combat Readiness. Zen Technologies is built on strong R&D capabilities and has filed or received over 125 patents. Zen Technologies Limited is an ISO 9001:2015 (QMS), ISO/IEC 27001:2013 (ISMS) and CMMI Maturity Level 5 Company.
