Advanced Manufacturing Engineer

Posted Yesterday
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Buffalo, NY, USA
In-Office
106K-132K Annually
Senior level
Other • Transportation • Energy
The Role
Leads advanced manufacturing technology development and implementation for battery, emissions-control, sealing, and energy-storage products. Defines automated processes, manages capital projects and facility setup, integrates robotics and data gathering, ensures safety and compliance with IATF and ISO 9001, and drives process optimization. Partners with R&D, quality, suppliers, and cross-functional teams while leading technical resources, developing project plans and budgets, and standardizing manufacturing best practices across sites.
Summary Generated by Built In
Job Requirements

Why work for us?
Alkegen brings together two of the world’s leading specialty materials companies to create one new, innovation-driven leader focused on battery technologies, filtration media, and specialty insulation. Through global reach and breakthrough inventions, we’re delivering products that enable the world to breathe easier, live greener, and go further than ever before. With over 60 manufacturing facilities with a global workforce of over 9,000 of the industry’s most experienced talent, including insulation and filtration experts, Alkegen is uniquely positioned to help customers impact the environment in meaningful ways.


Summary

The Manufacturing Engineer, as part of the Advanced Manufacturing team will define and implement technologies to enable effective industrialization of new battery fire protection, emission control, and sealing products supplying the automotive industry as a tier 1 supplier, and also energy storage solutions industries.
The role involves working cross-functionally to understand customer product requirements, and use this to define and implement most effective and standardized manufacturing techniques. The focus will be on new product programs, which will require close cooperation with pursuit and New Product Development teams.
Critical to the success of this professional will be their ability to be a proactive leader who is collaborative, drives for results, and directly contributes to actions needed to create new revenue platforms by implementing most effective manufacturing processes.


Responsibilities
Technology Identification and Integration:
• The role is responsible for capital projects, facility set-up and implementation of automated manufacturing process while retaining a modular and adaptable approach.
• The role will lead the technology development and implementation for efficient and flexible automated processes, involving the right level of robotics, and data gathering.
• Based on a clear understanding of customer requirements. Evaluate and integrate advanced part manufacturing technologies, striving towards standardized solutions across the network.
• Collaborate with R&D and engineering teams to incorporate new technologies into production processes.
• Own and systemize technology best practice knowledge.
• Support sales pursuit teams with standardized production costs, pieces per hour assumptions, overhead and capex estimates.
• Consider how to take a modular approach to allow flexibility in the process and ability to adapt to changing requirements and demand.
Safety and Sustainability
• Ensure that all new manufacturing processes prioritize safety and environmental sustainability.
Quality Assurance and Compliance
• Ensure that all new manufacturing processes comply with industry standards and regulations, including IATF, ISO 9001 and other automotive-specific requirements.
• Collaborate with the Quality Assurance team to develop and maintain quality metrics and address non-conformance issues.
Project Management:
• Lead cross-functional teams to implement capital projects and process improvement initiatives.
• Develop detailed project plans, timelines, and budgets for manufacturing improvements.
• Work closely with suppliers and vendors to ensure the timely supply of quality materials and components.
Team Leadership and Development:
• Lead technical teams and resources across the sites to ensure excellent collaboration, best practice sharing, and a focus on results.
Key Competencies
• Is a consistent role model for the Alkegen Core Values.
• Be able to lead, coach, and develop team members.
• Have a strong sense of urgency and proven ability to turn innovation into action.
• Be highly motivated and possess vision and enthusiasm.
• Possess influencing and networking skills to drive results in a matrix organization.
• Understand how to deliver on short time frames and be committed to meeting deadlines.
• Communicate in an open and honest way that quickly builds trust and respect.
• Drives execution with the team and has a bias towards action.
Qualifications
• Bachelor’s degree in Mechanical, Industrial Engineering, Manufacturing Engineering, or a related field. A Master’s degree is preferred.
• Minimum of 7-10 years of experience in manufacturing engineering, preferably within the automotive supply or battery industries.

• Proven track record in process optimization, efficiency improvement, and managing large-scale manufacturing operations.
• Strong knowledge of advanced manufacturing technologies and industry standards, particularly in the context of battery components.

• Automation programming experience (PLC)
• Demonstrated leadership capabilities with experience in managing and developing high-performance teams.
• Excellent project management skills with proficiency in software such as Microsoft Project or similar tools.
• Strong analytical skills and experience with statistical process control and manufacturing data analysis.
• Excellent communication and collaboration skills to work effectively in a cross-functional team environment.
• Travel: Up to 50% of the time may be required at certain times.


Compensation:

  • Base salary range 105,829 - 132,286 Annually
  • Pay offered may vary depending on multiple individualized factors, including, job-related knowledge, skills, and experience. The total compensation package for this position may also include other elements dependent on the position offered. Details of participation in these benefit plans will be provided if an employee receives an offer of employment.

If you are interested in being part of a world class function here at Alkegen then we would love to hear from you.


At Alkegen, we strive every day to help people – ALL PEOPLE – breathe easier, live greener and go further than ever before. We believe that diversity and inclusion is central to this mission and to our impact. Our diverse and inclusive culture drives our growth & innovation and we nurture it by actively embracing our differences and using our varied perspectives to solve the complex challenges facing our changing and diverse world.

Employment selection and related decisions are made without regard to sex, race, ethnicity, nation of origin, religion, color, gender identity and expression, age, disability, education, opinions, culture, languages spoken, veteran’s status, or any other protected class.

Skills Required

  • Bachelor’s degree in Mechanical Engineering, Industrial Engineering, Manufacturing Engineering, or a related field
  • Master’s degree
  • 7–10 years of experience in manufacturing engineering, preferably in automotive supply or battery industries
  • Proven track record in process optimization, efficiency improvement, and managing large-scale manufacturing operations
  • Strong knowledge of advanced manufacturing technologies and industry standards, particularly for battery components
  • Automation programming experience with PLCs
  • Leadership experience managing and developing high-performance teams
  • Excellent project management skills and proficiency with Microsoft Project or similar software
  • Strong analytical skills and experience with statistical process control and manufacturing data analysis
  • Excellent communication and collaboration skills in cross-functional environments

Alkegen Compensation & Benefits Highlights

The following summarizes recurring compensation and benefits themes identified from responses generated by popular LLMs to common candidate questions about Alkegen and has not been reviewed or approved by Alkegen.

  • Fair & Transparent Compensation — Pay is considered fair or strong in several roles and locations, with mentions of great pay and fair pay for the job. Competitive hourly operator wages and overtime opportunities in some sites reinforce this perception.
  • Leave & Time Off Breadth — Generous PTO, paid holidays, and paid sick days are available, with some salaried roles offering manager‑approved unlimited time off. These elements indicate broad time‑off options across the package.
  • Retirement Support — A 401(k) with employer match, in some cases with immediate vesting, is part of the offering. This reflects structured retirement support across many roles.

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The Company
HQ: Tonawanda, NY
915 Employees
Year Founded: 2021

What We Do

Alkegen is a specialty materials leader serving mission-critical systems that the world is focused on for the future, including: battery technologies, electric vehicles, filtration media, and specialty insulation materials that enable customers to reduce fossil fuel consumption, save energy, and live greener. We help people breathe easier, live greener, and go further than ever before. Our experience speaks for itself. Bringing together two of the world’s leaders in specialty materials, Unifrax and Lydall, Alkegen is a leader in innovation. We are a vertically integrated manufacturer with the global reach and talent to solve your most demanding applications. With 60 manufacturing facilities and 9,000+ highly skilled employees located around the world, we can solve any challenge. Dedicated to sustainability and human health, we are uniquely positioned to help customers impact the environment in meaningful ways. We are Alkegen.

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