STA Site Engineer Exterior and Body

| Dearborn, MI, USA
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Job Description

We are the movers of the world and the makers of the future. We get up every day, roll up our sleeves and build a better world -- together. At Ford, we're all a part of something bigger than ourselves. What will you make today?

The Ford Purchasing team adds critical value to the entire organization. You'll help us source the highest quality parts and services from around the globe while ensuring optimal cost and on-time delivery. You'll also contribute to establishing a robust supply chain so that we can continually produce the vehicles our customers want.

In this position

STA Site Engineer for Body Structures and/or Exteriors suppliers. Provide technical assistance to Suppliers to support and aid in improving quality systems and resolving quality issues. Responsible for supplier quality performance for current production and new model launches. Drive supplier's leadership and systems to achieve all Ford quality requirements, targets, and measurables. Ensures suppliers adherence to APQP and launch milestones and metrics. Sign off supplier PPAP's. Ensure suppliers have a robust Quality Operating System and utilize accepted Quality Tools and Processes.

Responsibilities

What you'll do

  • Drive Flawless Launches at assigned supplier sites, collaborating with Launch STA team (Ex: Schedule A, PPAP (Production Part Approval Process), Supplier Quality Issues resolution). Escalate significant issues promptly and 'date to green' plan to appropriate management
  • Conduct onsite evaluation visits for Priority commodities as per GPDS supplier engagement process for new programs
  • Support Capacity Purchase team in capacity studies interfacing with suppliers and Ford cross-functional teams
  • Review supplier incremental tooling work plans compliance to PPAP (Production Part Approval Process)
  • requirements
  • Drive capacity/uplift actions implementation with suppliers inline with the GCP study requirements
  • Drive Supplier Process capacity issues resolution as needed - Production constraint risk mitigation working with Ford and Supplier teams and manage "date to green" plan
  • Monitor supply status of 24/7 roster suppliers and Blue bar status of PPAPs beyond implementation timing
  • Review supplier Capacity Analysis Reports (CAR) for compliance to uplift capacity requirements
  • Drive robust Supplier Failure Mode Avoidance through PFMEA, SCCAF, CP reviews, Manufacturing feasibility reviews and Health chart deployment as applicable
  • Drive Supplier manufacturing health chart compliance and support development of new health charts
  • Drive suppliers for Special process compliance with the support of STA Technical Specialists
  • Drive continuous improvement in manufacturing excellence with the assigned sites through Q1-MSA deployment, Q1 attainment/ retention, Health chart deployment, Supplier training as required.
  • Drive deployment & improvement of Quality performance requirements (Q1, QR, TGW, R/1000, CPU), through Warranty Reduction, Benchmarking, Lean Manufacturing, G8D (Global 8 Disciplines) methodology, PFMEA (Process Failure Mode Effect Analysis), SPC (Statistical Process Control), Gage R&R (Repeatability and Reproducibility), Gage R&R (Repeatability and Reproducibility), etc.) as required
  • Drive new supplier site evaluations and Supplier Risk Assessment on new sourcing in support of GCST, identifying Risk Mitigation.
  • Drive closure of supplier process Quality issues related to Stop Ship/Build, BSAQ (Balanced Single Agenda for Quality) projects and Field Action Stop Ship/Prevent Action
  • Drive compliance to all organizational and corporate training requirements and SIM process compliance.

Qualifications

You'll have

  • Bachelor of Science/ Engineering, or equivalent technical / manufacturing aptitude
  • Knowledge of manufacturing process(es) of the responsible component commodities
  • Knowledge of Problem Solving and Quality systems and tools
  • Experience in manufacturing process(es) of the responsible component commodities and process control
  • Experience in Quality systems, tools and techniques
  • Project management experience
  • Experience in Body Structure components and/or Exteriors components (i.e. stampings, welded assemblies, plastics, injection molding, mechanisms, lighting, handles/latches/locks, painting, heat treating, etc.)
  • Ability to travel in the US, Canada, and Mexico approximately 75% of the time

Even better, you may have

  • Experience leading multiple assignments with demanding timelines
  • Manufacturing, maintenance, and quality operations experience

You may not check every box, or your experience may look a little different from what we've outlined, but if you think you can bring value to Ford Motor Company, we encourage you to apply!

As an established global company, we offer the benefit of choice. You can choose what your Ford future will look like: will your story span the globe, or keep you close to home? Will your career be a deep dive into what you love, or a series of new teams and new skills? Will you be a leader, a changemaker, a technical expert, a culture builderor all the above? No matter what you choose, we offer a work life that works for you, including:

  • Immediate medical, dental, and prescription drug coverage
  • Flexible family care, parental leave, new parent ramp-up programs, subsidized back-up childcare and more
  • Vehicle discount program for employees and family members, and management leases
  • Tuition assistance
  • Established and active employee resource groups
  • Paid time off for individual and team community service
  • A generous schedule of paid holidays, including the week between Christmas and New Year's Day
  • Paid time off and the option to purchase additional vacation time.

For a detailed look at our benefits, click here:

https://fordcareers.co/GSRnon-HTHD

This position is a range of salary grades 7 and 8.

Visa sponsorship is not available for this position.

Candidates for positions with Ford Motor Company must be legally authorized to work in the United States. Verification of employment eligibility will be required at the time of hire.

We are an Equal Opportunity Employer committed to a culturally diverse workforce. All qualified applicants will receive consideration for employment without regard to race, religion, color, age, sex, national origin, sexual orientation, gender identity, disability status or protected veteran status. In the United States, if you need a reasonable accommodation for the online application process due to a disability, please call 1-888-336-0660.

#LI-Hybrid

#STA

More Information on Ford Motor Company
Ford Motor Company operates in the Automotive industry. The company is located in Dearborn, MI and Palo Alto, CA. Ford Motor Company was founded in 1903. It has 175633 total employees. It offers perks and benefits such as Flexible Spending Account (FSA), Disability insurance, Dental insurance, Vision insurance, Health insurance and Life insurance. To see all 175 open jobs at Ford Motor Company, click here.
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